Produit similaire à:
Mill 4-15™ • End Mill • Cylindrical Shank • Metric
Shoulder milling cutter for multiple materials
Numéro de matériel5555800
Ref. ISO CatalogueM4D040Z04A32LN15L200Ref. ANSI CatalogueM4D040Z04A32LN15L200
- P Acier
- M Acier inoxydable
- K Fonte
- N Non ferreux
- S Alliages hautes températures
- H Matériaux trempés
- Surfaçage
- Rainurage : Bout plat
- Fraisage de côté/avec épaulement : Bout plat
- Queue — Cylindrique Classique
- Fraisage — Arrosage interne
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- Aperçu
- Données d'application
- Téléchargements
- Pièces compatibles côté machine
- Pièces compatibles côté pièce
- Pièces de rechange
- Révision
- FAQ
Numéro de matériel | 5555800 |
Ref. ISO Catalogue | M4D040Z04A32LN15L200 |
Ref. ANSI Catalogue | M4D040Z04A32LN15L200 |
[D1] Diamètre effectif de coupe | 40 mm |
[D1] Diamètre effectif de coupe | 1.575 in |
[D] Adaptateur / Queue / Diamètre d’alésage | 32 mm |
[D] Adaptateur / Queue / Diamètre d’alésage | 1.26 in |
[L] Longueur totale | 200 mm |
[L] Longueur totale | 7.874 in |
[L2] Longueur de tête | 50 mm |
[L2] Longueur de tête | 1.968 in |
[AP1MAX] 1re profondeur de coupe maximale | 15.5 mm |
[AP1MAX] 1re profondeur de coupe maximale | .61 in |
Nombre de plaquettes | 4 |
Poids en kilogrammes | 1.2 |
T/Min max | 18800 |
Matériaux de pièce à usiner
- Acier
- Acier inoxydable
- Fonte
- Non ferreux
- Alliages hautes températures
- Matériaux trempés
Uses and application
- Surfaçage
- Rainurage : Bout plat
- Fraisage de côté/avec épaulement : Bout plat
- Queue — Cylindrique Classique
- Fraisage — Arrosage interne
Features and benefits
- True 90° capabilities. Stepless solution when using multiple steps.
- Superior wall and surface finish capabilities.
- Internal coolant supply.
Créez une Solution pour calculer les avances et vitesses
Après avoir créé une Solution, choisissez simplement l'icône "Avances et Vitesses" et notre système vous fournira ses recommandations. Vous pouvez les personnaliser en ajoutant votre machine et vos spécifications techniques, ou en ajustant votre demande à l'aide des curseurs.
Guide de sélection des plaquettes
Kesici uç seçme rehberi | ||||||
Malzeme grubu | Hafif işleme | Genel amaçlı kullanım | Ağır işleme | |||
– | (Hafif geometri) | – | (Sert geometri) | |||
– | Aşınma direnci | Tokluk | ||||
– | Geometri | Kalite | Geometri | Kalite | Geometri | Kalite |
P1-P2 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
P3-P4 | .E..GE | KCPM40 | .S..GE | KCPK30 | .S..GEM | KCPK30 |
P5-P5 | .E..GE | KC725M | .S..GE | KC725M | .S..GEM | KCPK30 |
M1-M2 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GEM | KCPM40 |
M3 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
K1-K2 | .S..GE | KCK20B | .S..GE | KCK15 | .S..GEM | KCK20B |
K3 | .S..GE | KCK20B | .S..GE | KCK15 | .S..GEM | KCK20B |
N1-N2 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
N3 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
S1-S2 | .E..GE | KC725M | .S..GE | KC725M | .S..GE | KC725M |
S3 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
S4 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
Avances de départ recommandées [mm]
Önerilen başlangıç ilerleme oranları [IPT] | |||||||||||||||
Kesici uç geometrisi | Frezenin iş parçasına radyal giriş temasında (ae), diş başına başlangıç ilerleme (Fz) % oranı. | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..GEJ | 0,12 | 0,47 | 0,84 | 0,08 | 0,34 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,22 | 0,39 | 0,05 | 0,20 | 0,36 |
.E..GE | 0,23 | 0,54 | 0,93 | 0,17 | 0,39 | 0,67 | 0,13 | 0,29 | 0,50 | 0,11 | 0,25 | 0,44 | 0,10 | 0,23 | 0,40 |
.S..GE | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
.S..GER | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
.S..GEM | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Mill 4-15™ • Recommended Starting Feeds [IPT] | |||||||||||||||
Kesici uç geometrisi | Frezenin iş parçasına radyal giriş temasında (ae), diş başına başlangıç ilerleme (Fz) % oranı. | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..GEJ | 0.005 | 0.019 | 0.034 | 0.003 | 0.014 | 0.024 | 0.003 | 0.010 | 0.018 | 0.002 | 0.009 | 0.016 | 0.002 | 0.008 | 0.014 |
.E..GE | 0.009 | 0.020 | 0.035 | 0.007 | 0.015 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.009 | 0.016 | 0.004 | 0.009 | 0.015 |
.S..GE | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
.S..GER | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
.S..GEM | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Speeds
Vitesses de départ recommandées [m/mn]
Mill 4-15™ • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||||||||
Kalite | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
Talaş kalınlığı hex mm | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | |||||||||||
Malzeme grubu | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | |
P | 1 | 550 | 485 | 450 | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
2 | 340 | 310 | 275 | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 | |
3 | 310 | 275 | 255 | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 | |
4 | 230 | 215 | 190 | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 | |
5 | 275 | 250 | 230 | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 | |
6 | 190 | 170 | 145 | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 | |
M | 1 | 225 | 200 | 175 | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
2 | 205 | 175 | 160 | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 | |
3 | 160 | 145 | 125 | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 | |
K | 1 | 360 | 325 | 295 | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | – | – | – |
2 | 285 | 255 | 235 | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | – | – | – | |
3 | 240 | 215 | 200 | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 | |
3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 | |
4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 | |
H | 1 | 140 | 115 | 95 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
NOT: İLK TERCİH başlangıç hızları kalın tip harfle belirtilir. Ortalama talaş kalınlığı arttıkça hız düşürülmelidir. |
Mill 4-15™ • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||||||||
Kalite | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
Chip Thickness hex Inch | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | |||||||||||
Malzeme grubu | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | |
P | 1 | 1805 | 1590 | 1475 | – | – | – | 1085 | 935 | 885 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1215 | 1050 | 985 | 1150 | 1050 | 985 |
2 | 1115 | 1015 | 900 | – | – | – | 900 | 785 | 655 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 1000 | 885 | 720 | 985 | 885 | 720 | |
3 | 1015 | 900 | 835 | – | – | – | 835 | 705 | 575 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 935 | 785 | 640 | 920 | 785 | 640 | |
4 | 755 | 705 | 625 | – | – | – | 740 | 605 | 490 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 820 | 675 | 540 | 785 | 675 | 540 | |
5 | 900 | 820 | 755 | – | – | – | 605 | 560 | 490 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 675 | 625 | 540 | 655 | 590 | 525 | |
6 | 625 | 560 | 475 | – | – | – | 540 | 410 | 330 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 605 | 460 | 360 | 590 | 460 | 330 | |
M | 1 | 740 | 655 | 575 | – | – | – | 675 | 590 | 540 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 740 | 590 | 560 | 855 | 690 | 605 |
2 | 670 | 575 | 525 | – | – | – | 605 | 525 | 425 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 675 | 525 | 445 | 770 | 590 | 475 | |
3 | 525 | 475 | 410 | – | – | – | 460 | 395 | 310 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 510 | 410 | 310 | 575 | 475 | 360 | |
K | 1 | 1180 | 1065 | 970 | – | – | – | 755 | 675 | 605 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – | – | – | – |
2 | 935 | 835 | 770 | – | – | – | 590 | 525 | 490 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | – | – | – | |
3 | 785 | 705 | 655 | – | – | – | 490 | 445 | 395 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | 2100 | 1870 | 1725 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 165 | 130 | 80 |
2 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 180 | 130 | 80 | |
3 | – | – | – | – | – | – | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 180 | 150 | 100 | 215 | 150 | 100 | |
4 | – | – | – | – | – | – | 165 | 150 | 115 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 195 | 180 | 130 | 245 | 195 | 130 | |
H | 1 | 460 | 375 | 310 | – | – | – | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 445 | 330 | 245 | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Données d'application
Conseils d’utilisation en ramping
Mill 4-15™ • Ramping Appplication Data • SGE-R Geometry Insert [mm] | ||||
Freze çapı | maks rampa açısı [R] | DH min [mm] - (min hole diameter) | DH min (minumum delik çapı) | DHI min (minimum tabanı düz olan delik çapı) |
25 | 2,63° | 44,77 | 50 | 47,16 |
32 | 2,38° | 58,64 | 64 | 60,81 |
35 | 2,12° | 64,61 | 70 | 66,75 |
40 | 1,80° | 74,57 | 80 | 76,82 |
50 | 1,38° | 94,53 | 100 | 96,72 |
63 | 1,06° | 120,52 | 126 | 122,72 |
80 | 0,82° | 154,52 | 160 | 156,73 |
100 | 0,64° | 194,52 | 200 | 196,73 |
125 | 0,51° | 244,51 | 250 | 246,73 |
160 | 0,51° | 314,51 | 320 | 316,74 |
Mill 4-15™ • Ramping Appplication Data • SGE-R Geometry Insert [Inch] | ||||
Freze çapı | maks rampa açısı [R] | DH min [Inch] - (min hole diameter) | DH min (minumum delik çapı) | DHI min (minimum tabanı düz olan delik çapı) |
1" | 2.60° | 1.794" | 2" | 1.888" |
1.25" | 2.39° | 2.289" | 2.5" | 2.374" |
1.5" | 1.91° | 2.786" | 3" | 2.874" |
2" | 1.36° | 3.784" | 4" | 3.871" |
2.5" | 1.05° | 4.784" | 5" | 4.871" |
3" | 0.86° | 5.784" | 6" | 5.781" |
4" | 0.63° | 7.784" | 8" | 7.871" |
5" | 0.50° | 9.784" | 10" | 9.871" |
6" | 0.41° | 11.784" | 12" | 11.872" |
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