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- Inserts for MEGA • Heavy-Duty • LNPU-HD/-HD2
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Inserts for MEGA • Heavy-Duty • LNPU-HD/-HD2
Indexable Inserts
Features and benefits
- Beyond™ KCPM40™ milling grade.
- Best-in-class solution for toughest steel milling jobs.
- Boosts your performance with a new PVD multilayer AlCrN-TiAlN coating.
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | (Strong geometry) | ||||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .S..HD | KC725M | .S..HD | KCPM40 | .S..HD2 | KCPM40 |
P3–P4 | .S..HD | KCPK30 | .S..HD2 | KCPK30 | .S..HD2 | KCPM40 |
P5–P6 | .S..HD | KC725M | .S..HD2 | KCPK30 | .S..HD2 | KCPM40 |
M1–M2 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
M3 | .S..HD | KCPM40 | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD2 | KC520M |
K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD2 | KC520M |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .S..HD | KC725M | .S..HD | KC725M | .S..HD2 | KCSM40 |
S3 | .S..HD | KCPM40 | .S..HD2 | KCSM40 | .S..HD2 | KCPM40 |
S4 | .S..HD | KC725M | .S..HD2 | KCSM40 | .S..HD2 | KCSM40 |
H1 | – | – | – | – | – | – |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.S..HD | .009 | .023 | .037 | .007 | .017 | .026 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..HD |
.S..HD2 | .009 | .023 | .041 | .007 | .017 | .029 | .005 | .013 | .022 | .004 | .011 | .019 | .004 | .010 | .018 | .S..HD2 |
Light | General | Heavy |
Material Group | KC520M | KC725M | KCK15 | KCPK30 | KCPM40 | |||||||||||
P | 1 | – | – | – | 860 | 750 | 700 | – | – | – | 1485 | 1300 | 1210 | 980 | 850 | 820 |
2 | – | – | – | 720 | 630 | 530 | – | – | – | 920 | 830 | 750 | 820 | 720 | 590 | |
3 | – | – | – | 660 | 560 | 460 | – | – | – | 830 | 750 | 680 | 750 | 660 | 520 | |
4 | – | – | – | 590 | 490 | 390 | – | – | – | 620 | 575 | 520 | 690 | 560 | 460 | |
5 | – | – | – | 490 | 440 | 390 | – | – | – | 850 | 760 | 690 | 560 | 520 | 460 | |
6 | – | – | – | 430 | 330 | 260 | – | – | – | 520 | 450 | – | 490 | 390 | 300 | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 660 | 560 | 520 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 590 | 490 | 430 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 430 | 390 | 300 | |
K | 1 | 880 | 800 | 710 | – | – | – | 1380 | 1255 | 1115 | 965 | 875 | 780 | – | – | – |
2 | 690 | 620 | 580 | – | – | – | 1095 | 975 | 910 | 770 | 690 | 630 | – | – | – | |
3 | 580 | 520 | 470 | – | – | – | 920 | 815 | 750 | 645 | 575 | 530 | – | – | – | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 130 | 100 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 130 | 130 | 100 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 130 | 100 | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 160 | 130 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |