Product Similar To:
Inserts for KSSM 45° • SECT-LE
Indexable Inserts
Material Number2246494
ISO Catalog IDSECT1404AEFNLEANSI Catalog IDSECT443AEFN7LE
- N Non-Ferrous
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Material Number | 2246494 |
ISO Catalog ID | SECT1404AEFNLE |
ANSI Catalog ID | SECT443AEFN7LE |
Grade | KC410M |
[D] Insert IC Size | 14 mm |
[D] Insert IC Size | .551 in |
[BS] Corner Facet Length | 2.65 mm |
[BS] Corner Facet Length | .104 in |
[L10] Insert Cutting Edge Length | 14 mm |
[L10] Insert Cutting Edge Length | .551 in |
[Rε] Corner Radius | 1 mm |
[Rε] Corner Radius | .039 in |
[S] Insert Thickness | 4.76 mm |
[S] Insert Thickness | .1875 in |
Average Chip Thickness [HM] | 0.02 mm |
Average Chip Thickness [HM] | .0008 in |
Cutting Edges per Insert | 4 |
Workpiece Materials
- Non-Ferrous
Grades
KC410M
PVD, TiB2 coating on grade KC410M is extremely hard and provides very good wear characteristics at higher cutting speeds. KC410M resists built-up edge, reduces burrs, and generates excellent surface finishes. The grade is best suited for aluminum with <10% silicon and other non-ferrous materials.
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Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
(Light geometry) | – | (Strong geometry) | ||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..GP2 | KCPM40 | .E..GB2 | KCPM40 | .S..GB2 | KCPM40 |
P3–P4 | .E..GP2 | KCPK30 | .E..GB2 | KCPK30 | .S..GB2 | KCPK30 |
P5–P6 | .E..GP2 | KC725M | .E..GB2 | KC725M | .S..GB2 | KC725M |
M1–M2 | .E..LD2 | KC725M | .E..GP2 | KC725M | .S..GP2 | KC725M |
M3 | .E..GP2 | KCPM40 | .E..GB2 | KCPM40 | .S..GP2 | KCPM40 |
K1–K2 | .E..GP2 | KCK15 | .E..GB2 | KCK15 | .S..GB2 | KCK15 |
K3 | .E..GP2 | KC520M | .E..GB2 | KC520M | .S..GB2 | KC520M |
N1–N2 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
N3 | .F..LE | KC410M | .F..LE | KC410M | .F..LE | KC410M |
S1–S2 | .E..LD2 | KC725M | .E..GP2 | KC725M | .S..GP2 | KC725M |
S3 | .E..GB2 | KC725M | .S..GP2 | KC725M | .S..GB2 | KC725M |
S4 | .E..GB2 | KC725M | .S..GP2 | KC725M | .S..GB2 | KC725M |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LE | 0,17 | 0,59 | 0,99 | 0,12 | 0,43 | 0,71 | 0,09 | 0,32 | 0,53 | 0,08 | 0,28 | 0,46 | 0,07 | 0,25 | 0,42 | .F..LE |
.E..LD2 | 0,17 | 0,62 | 1,15 | 0,13 | 0,45 | 0,82 | 0,10 | 0,34 | 0,61 | 0,08 | 0,29 | 0,53 | 0,08 | 0,27 | 0,49 | .E..LD2 |
.E..LD | 0,24 | 0,67 | 1,17 | 0,17 | 0,48 | 0,84 | 0,13 | 0,36 | 0,62 | 0,11 | 0,31 | 0,54 | 0,10 | 0,29 | 0,50 | .E..LD |
.E..GP | 0,17 | 0,62 | 1,26 | 0,13 | 0,45 | 0,90 | 0,10 | 0,34 | 0,67 | 0,08 | 0,29 | 0,59 | 0,08 | 0,27 | 0,54 | .E..GP |
.E..GP2 | 0,24 | 0,74 | 1,27 | 0,17 | 0,53 | 0,91 | 0,13 | 0,40 | 0,68 | 0,11 | 0,35 | 0,59 | 0,10 | 0,32 | 0,54 | .E..GP2 |
.E..GB2 | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .E..GB2 |
.S..GP2 | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .S..GP2 |
.S..GB2 | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .S..GB2 |
.S..GN | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .S..GN |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LE | .007 | .024 | .040 | .005 | .017 | .029 | .004 | .013 | .021 | .003 | .011 | .019 | .003 | .010 | .017 | .F..LE |
.E..LD2 | .007 | .025 | .045 | .005 | .018 | .032 | .004 | .013 | .024 | .003 | .012 | .021 | .003 | .011 | .019 | .E..LD2 |
.E..LD | .009 | .026 | .046 | .007 | .019 | .033 | .005 | .014 | .024 | .004 | .012 | .021 | .004 | .011 | .020 | .E..LD |
.E..GP | .007 | .025 | .050 | .005 | .018 | .036 | .004 | .013 | .027 | .003 | .012 | .023 | .003 | .011 | .021 | .E..GP |
.E..GP2 | .009 | .029 | .050 | .007 | .021 | .036 | .005 | .016 | .027 | .004 | .014 | .023 | .004 | .012 | .021 | .E..GP2 |
.E..GB2 | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .E..GB2 |
.S..GP2 | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .S..GP2 |
.S..GB2 | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .S..GB2 |
.S..GN | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .S..GN |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC410M | KC520M | KC725M | KCK15 | KCPM20 | KCPK30 | KY3500 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 315 | 275 | 255 | – | – | – | 660 | 580 | 535 | 545 | 475 | 440 | – | – | – |
2 | – | – | – | – | – | – | 260 | 230 | 195 | – | – | – | 410 | 370 | 330 | 335 | 305 | 275 | – | – | – | |
3 | – | – | – | – | – | – | 240 | 205 | 170 | – | – | – | 370 | 330 | 305 | 305 | 275 | 250 | – | – | – | |
4 | – | – | – | – | – | – | 215 | 180 | 145 | – | – | – | 275 | 255 | 230 | 225 | 210 | 190 | – | – | – | |
5 | – | – | – | – | – | – | 180 | 160 | 145 | – | – | – | 330 | 300 | 275 | 310 | 275 | 255 | – | – | – | |
6 | – | – | – | – | – | – | 160 | 120 | 95 | – | – | – | 230 | 200 | 175 | 190 | 165 | – | – | – | – | |
M | 1 | – | – | – | – | – | – | 205 | 180 | 165 | – | – | – | 270 | 240 | 205 | 250 | 220 | 190 | – | – | – |
2 | – | – | – | – | – | – | 185 | 160 | 130 | – | – | – | 245 | 215 | 190 | 225 | 195 | 170 | – | – | – | |
3 | – | – | – | – | – | – | 140 | 120 | 95 | – | – | – | 195 | 175 | 150 | 175 | 160 | 140 | – | – | – | |
K | 1 | – | – | – | 325 | 295 | 260 | – | – | – | 505 | 460 | 410 | 435 | 390 | 350 | 355 | 320 | 285 | 965 | 880 | 780 |
2 | – | – | – | 255 | 225 | 215 | – | – | – | 400 | 355 | 330 | 345 | 310 | 280 | 280 | 255 | 230 | 765 | 685 | 635 | |
3 | – | – | – | 215 | 190 | 170 | – | – | – | 335 | 300 | 275 | 290 | 255 | 240 | 235 | 210 | 195 | 645 | 570 | 525 | |
N | 1–2 | 1460 | 1300 | 1195 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1300 | 1195 | 1100 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC410M | KC520M | KC725M | KCK15 | KCPM20 | KCPK30 | KY3500 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 1030 | 900 | 840 | – | – | – | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 | – | – | – |
2 | – | – | – | – | – | – | 860 | 760 | 640 | – | – | – | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | – | – | – | |
3 | – | – | – | – | – | – | 790 | 670 | 550 | – | – | – | 1210 | 1090 | 1000 | 1000 | 900 | 820 | – | – | – | |
4 | – | – | – | – | – | – | 710 | 590 | 470 | – | – | – | 910 | 840 | 760 | 740 | 690 | 620 | – | – | – | |
5 | – | – | – | – | – | – | 590 | 530 | 470 | – | – | – | 1090 | 980 | 900 | 1020 | 910 | 830 | – | – | – | |
6 | – | – | – | – | – | – | 520 | 400 | 310 | – | – | – | 760 | 660 | 570 | 620 | 540 | - | – | – | – | |
M | 1 | – | – | – | – | – | – | 670 | 590 | 540 | – | – | – | 880 | 790 | 680 | 820 | 720 | 620 | – | – | – |
2 | – | – | – | – | – | – | 610 | 520 | 430 | – | – | – | 800 | 700 | 620 | 730 | 640 | 550 | – | – | – | |
3 | – | – | – | – | – | – | 460 | 400 | 310 | – | – | – | 640 | 570 | 490 | 570 | 520 | 460 | – | – | – | |
K | 1 | – | – | – | 1060 | 960 | 850 | – | – | – | 1660 | 1510 | 1340 | 1420 | 1280 | 1150 | 1160 | 1050 | 940 | 3170 | 2880 | 2560 |
2 | – | – | – | 830 | 740 | 700 | – | – | – | 1310 | 1170 | 1090 | 1130 | 1010 | 920 | 920 | 830 | 760 | 2510 | 2240 | 2090 | |
3 | – | – | – | 700 | 620 | 560 | – | – | – | 1100 | 980 | 900 | 950 | 840 | 780 | 770 | 690 | 640 | 2110 | 1870 | 1720 | |
N | 1–2 | 4790 | 4260 | 3920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 4260 | 3920 | 3600 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 180 | 140 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 240 | 180 | 120 | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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