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Round Inserts for KDM • RDPX-HP
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Material Number2263083
ISO Catalog IDRDPX1604M0SHPANSI Catalog IDRDPX1604M0SHP
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
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Material Number | 2263083 |
ISO Catalog ID | RDPX1604M0SHP |
ANSI Catalog ID | RDPX1604M0SHP |
Grade | KC522M |
[D] Insert IC Size | 16 mm |
[D] Insert IC Size | .63 in |
[S] Insert Thickness | 4.76 mm |
[S] Insert Thickness | .1874 in |
Average Chip Thickness [HM] | 0.135 mm |
Average Chip Thickness [HM] | .0053 in |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
Grades
KC522M
Coated carbide grade with a AlTiN (PVD) coating. KC522M is engineered to provide better performance in general machining of steel, stainless steel, cast iron, and high-temperature alloys. KC522M resists breakage and offers improved wear resistance and increased strength.
Features and benefits
- HP geometry is the first choice for steel and high-strength steel at lower cutting forces.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
At 5,00 Axial Depth of Cut
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | 0,05 | 0,10 | 0,20 | .F..LP |
.S..GN | 0,17 | 0,40 | 0,68 | 0,13 | 0,30 | 0,51 | 0,11 | 0,26 | 0,44 | 0,10 | 0,24 | 0,41 | 0,10 | 0,24 | 0,41 | .S..GN |
.T..GN | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .T..GN |
.S..HP | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..HP |
.S..HN | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..HN |
At 2,00 Axial Depth of Cut
Light | General | Heavy |
At 1,00 Axial Depth of Cut
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,11 | 0,21 | 0,42 | 0,08 | 0,16 | 0,31 | 0,07 | 0,14 | 0,27 | 0,06 | 0,13 | 0,26 | 0,06 | 0,13 | 0,25 | .F..LP |
.S..GN | 0,21 | 0,50 | 0,85 | 0,16 | 0,38 | 0,64 | 0,14 | 0,33 | 0,55 | 0,13 | 0,31 | 0,52 | 0,13 | 0,30 | 0,51 | .S..GN |
.T..GN | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .T..GN |
.S..HP | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .S..HP |
.S..HN | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .S..HN |
At 0,50 Axial Depth of Cut
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,19 | 0,38 | 0,77 | 0,15 | 0,29 | 0,58 | 0,13 | 0,25 | 0,50 | 0,12 | 0,23 | 0,47 | 0,12 | 0,23 | 0,46 | .F..LP |
.S..GN | 0,39 | 0,93 | 1,58 | 0,29 | 0,69 | 1,17 | 0,25 | 0,60 | 1,02 | 0,24 | 0,56 | 0,95 | 0,23 | 0,55 | 0,93 | .S..GN |
.T..GN | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .T..GN |
.S..HP | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .S..HP |
.S..HN | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .S..HN |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,14 | 0,28 | 0,56 | 0,11 | 0,21 | 0,42 | 0,09 | 0,18 | 0,36 | 0,09 | 0,17 | 0,34 | 0,08 | 0,17 | 0,33 | .F..LP |
.S..GN | 0,28 | 0,67 | 1,14 | 0,21 | 0,50 | 0,85 | 0,18 | 0,44 | 0,74 | 0,17 | 0,41 | 0,69 | 0,17 | 0,40 | 0,68 | .S..GN |
.T..GN | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .T..GN |
.S..HP | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .S..HP |
.S..HN | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .S..HN |
At .197 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .007 | .014 | .028 | .005 | .010 | .021 | .005 | .009 | .018 | .004 | .008 | .017 | .004 | .008 | .017 | .F..LP |
.S..GN | .014 | .033 | .059 | .010 | .024 | .042 | .009 | .021 | .036 | .008 | .020 | .034 | .008 | .019 | .033 | .S..GN |
.T..GN | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .T..GN |
.S..HP | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..HP |
.S..HN | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..HN |
At .098 Axial Depth of Cut (ap)
Light | General | Heavy |
At .049 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .003 | .007 | .014 | .003 | .005 | .010 | .002 | .004 | .009 | .002 | .004 | .008 | .002 | .004 | .008 | .F..LP |
.S..GN | .007 | .016 | .028 | .005 | .012 | .020 | .004 | .010 | .018 | .004 | .009 | .016 | .004 | .009 | .016 | .S..GN |
.T..GN | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .T..GN |
.S..HP | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..HP |
.S..HN | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..HN |
At .025 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .005 | .010 | .021 | .004 | .008 | .015 | .003 | .007 | .013 | .003 | .006 | .012 | .003 | .006 | .012 | .F..LP |
.S..GN | .010 | .024 | .042 | .008 | .018 | .031 | .007 | .015 | .027 | .006 | .014 | .025 | .006 | .014 | .024 | .S..GN |
.T..GN | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .T..GN |
.S..HP | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..HP |
.S..HN | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..HN |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .004 | .008 | .016 | .003 | .006 | .012 | .003 | .005 | .010 | .002 | .005 | .009 | .002 | .005 | .009 | .F..LP |
.F..GN | .004 | .008 | .016 | .003 | .006 | .012 | .003 | .005 | .010 | .002 | .005 | .009 | .002 | .005 | .009 | .F..GN |
.T..GN | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .T..GN |
.S..GN | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..GN |
.S..HP | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..HP |
Speeds
Recommended Starting Speeds [m/min]
Material Group | K110M | KC510M | KC522M | KC725M | KCPM20 | KCPK30 | KTPK20 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 | 440 | 360 | 310 |
2 | – | – | – | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | 270 | 225 | 190 | |
3 | – | – | – | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | 245 | 205 | 170 | |
4 | – | – | – | 295 | 240 | 200 | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | 185 | 160 | 130 | |
5 | – | – | – | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | 255 | 205 | 175 | |
6 | – | – | – | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | 150 | 125 | – | |
M | 1 | – | – | – | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 | 285 | 235 | 200 |
2 | – | – | – | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | 260 | 220 | 185 | |
3 | – | – | – | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | 195 | 160 | – | |
K | 1 | 155 | 145 | 135 | 350 | 315 | 285 | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 | 275 | 235 | 195 |
2 | 135 | 130 | 120 | 275 | 250 | 230 | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | 220 | 180 | 160 | |
3 | 120 | 105 | 95 | 235 | 205 | 190 | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | 185 | 150 | 130 | |
N | 1–2 | 605 | 565 | 540 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 495 | 440 | 385 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | 190 | 155 | 110 | 145 | 110 | 85 | – | – | – | 170 | 140 | 115 | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC110M | KC510M | KC522M | KC725M | KCPM20 | KCPK30 | KTPK20 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 | 1440 | 1180 | 1010 |
2 | – | – | – | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | 890 | 740 | 620 | |
3 | – | – | – | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | 800 | 670 | 560 | |
4 | – | – | – | 960 | 780 | 660 | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | 600 | 520 | 430 | |
5 | – | – | – | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | 830 | 680 | 580 | |
6 | – | – | – | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | 500 | 410 | – | |
M | 1 | – | – | – | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 | 940 | 770 | 650 |
2 | – | – | – | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | 850 | 720 | 600 | |
3 | – | – | – | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | 640 | 530 | – | |
K | 1 | 510 | 480 | 450 | 1150 | 1040 | 940 | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 | 910 | 770 | 640 |
2 | 450 | 420 | 390 | 910 | 820 | 760 | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | 720 | 590 | 520 | |
3 | 400 | 350 | 310 | 770 | 680 | 620 | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | 600 | 500 | 420 | |
N | 1–2 | 1980 | 1860 | 1770 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1620 | 1440 | 1260 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | 470 | 360 | 280 | – | – | – | 550 | 460 | 370 | – | – | – | – | – | – |
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .F..LP | KC725M | .S..HP | KC725M | .S..HP | KC725M |
P3–P4 | .S..HP | KC522M | .S..HP | KCPK30 | .S..HP | KCPK30 |
P5–P6 | .S..HP | KC522M | .S..HP | KCPM20 | .S..HN | KCPM20 |
M1–M2 | .F..LP | KC725M | .S..HP | KC725M | – | – |
M3 | .S..HP | KC522M | .S..HP | KC725M | – | – |
K1–K2 | .S..GN | KC510M | .S..HP | KCPK30 | .S..HP | KCPK30 |
K3 | .S..GN | KC510M | .S..HP | KCPK30 | .S..HP | KCPK30 |
N1–N2 | .F..LP | K110M | .F..LP | K110M | .F..LP | KC510M |
N3 | .F..LP | K110M | .F..LP | KC510M | .F..LP | KC510M |
S1–S2 | – | – | .S..HP | KC725M | – | – |
S3 | – | – | .S..HP | KC725M | – | – |
S4 | – | – | .S..HP | KC725M | – | – |
H1 | .S..HN | KC510M | .S..HN | KC510M | .S..HN | KCPM20 |
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