KDMB Ballnose Platform

The KDMB indexable ball nose copy milling system is ideal for roughing and finishing operations. Engineered with a wide range of diameters and insert styles, this platform provides exceptional performance and productivity. The high feed insert style provides high removal rates and precision accuracy. The KDMB copy milling system can be used on a variety of workpiece materials ranging from hardened steel to aluminum. The wide diameter range enables the system to be applied across several types of machining conditions. Toolholders available can be used with heat shrink technology at an h6 shank tolerance or in 3D milling applications.

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    Workpiece Material
    Workpiece Material
    • P Steel (133)
      • P1
        Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(133)
      • P2
        Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(133)
      • P3
        Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(133)
      • P4
        Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(133)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(133)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(133)
    • M Stainless Steel (133)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(133)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(133)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(133)
    • K Cast Iron (147)
      • K1
        Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(147)
      • K2
        Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(147)
      • K3
        High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(147)
    • N Non-Ferrous Materials (89)
      • N1
        Wrought Aluminum (89)
      • N2
        Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(89)
      • N3
        High-Silicon Aluminum Alloys Si >12.2%(89)
    • S High-Temp Alloys (100)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(84)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(84)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(100)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(84)
    • H Hardened Materials (124)
      • H1
        Hardened Materials 44-48 HRC(119)
      • H2
        Hardened Materials 48-55 HRC(124)
      • H3
        Hardened Materials 56-60 HRC(124)
    Applications
    Applications
    • PocketPocket (73)
    • Pocket HelicalPocket Helical (73)
    • Pocket MillingPocket Milling (73)
    • Profile MillingProfile Milling (73)
    • RampingRamping (73)
    • Shoulder Ball NoseShoulder Ball Nose (73)
    • Shoulder MillingShoulder Milling (73)
    • Slot Ball NoseSlot Ball Nose (73)
    • Slot MillingSlot Milling (73)
    Cutting Diameter
    Cutting Diameter
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    • 32.0 mm(3)
    Cutting Diameter MintoCutting Diameter Max
    Cutting Length
    Cutting Length
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    • 4.775 mm(4)
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    • 6.351 mm(4)
    • 7.95 mm(3)
    • 8.0 mm(8)
    • 9.525 mm(6)
    • 10.0 mm(6)
    • 12.5 mm(5)
    • 12.701 mm(5)
    • 15.875 mm(2)
    • 16.0 mm(3)
    Cutting Length MintoCutting Length Max
    Cutting Length
    Cutting Length
    • 0.119 in(4)
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    • 0.157 in(5)
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    • 0.313 in(3)
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    • 0.375 in(6)
    • 0.394 in(6)
    • 0.492 in(5)
    • 0.5 in(5)
    • 0.625 in(2)
    • 0.63 in(3)
    Cutting Length MintoCutting Length Max
    Reach
    Reach
    • 0.119 in(1)
    • 0.157 in(2)
    • 0.197 in(2)
    • 0.237 in(1)
    • 0.315 in(3)
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    • 0.787 in(2)
    • 0.984 in(2)
    • 1.024 in(2)
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    • 1.31 in(1)
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    • 2.953 in(1)
    • 3.071 in(1)
    • 3.15 in(2)
    • 3.539 in(1)
    • 3.938 in(2)
    • 4.134 in(1)
    Reach MintoReach Max
    Reach
    Reach
    • 3.0 mm(1)
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    • 44.526 mm(1)
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    • 78.0 mm(1)
    • 80.0 mm(2)
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    • 105.0 mm(1)
    Reach MintoReach Max
    Tool Cutting Edge Angle
    Tool Cutting Edge Angle
    • 90.0 (73)
    Tool Cutting Edge Angle MintoTool Cutting Edge Angle Max
    Connection Style
    Connection Style
    • Screw-On Connection (4)
    • Straight-Cylindrical (69)
    Number of Flutes
    Number of Flutes
    • 2 (73)
    Cutting Edges Per Insert
    Cutting Edges Per Insert
    • 0.0 (1)
    • 2.0 (148)
    Cutting Edges Per Insert MintoCutting Edges Per Insert Max
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 1.713 in(2)
    • 1.949 in(1)
    • 2.441 in(1)
    • 3.543 in(2)
    • 3.938 in(6)
    • 4.724 in(5)
    • 5.118 in(2)
    • 5.513 in(8)
    • 5.906 in(13)
    • 6.281 in(1)
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    • 7.48 in(5)
    • 7.875 in(1)
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    • 9.449 in(1)
    Over All Length [L] MintoOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 43.5 mm(2)
    • 49.5 mm(1)
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    • 159.525 mm(1)
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    • 160.201 mm(1)
    • 175.0 mm(7)
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    Over All Length [L] MintoOver All Length [L] Max
    Corner configuration
    Corner Radius
    Corner Radius
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    Corner Radius
    Corner Radius
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    • 15.875 mm(7)
    • 16.0 mm(10)
    Corner Radius MintoCorner Radius Max
    Application
    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • KC505M (70)
    • KC515M (73)
    • KC530M (66)
    • KCPH15 (55)
    • KCPK10 (108)
    • KCPK25 (59)
    • KCU15 (77)
    • KNS10 (85)
    Hand Of Tool
    Hand Of Tool
    • R (73)
    Rough Finish
    Rough Finish
    • F (47)
    Wiper Insert
    Wiper Insert
    • N (75)
    Maximum Ramp Angle
    Maximum Ramp Angle
    • 3.0 (73)
    Maximum Ramp Angle MintoMaximum Ramp Angle Max
    Front-End
    Cutting Width
    Cutting Width
    • 0.237 in(3)
    • 0.25 in(2)
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    Cutting Width
    Cutting Width
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    Neck Diameter
    Neck Diameter
    • 0.211 in(2)
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    • 0.354 in(1)
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    • 0.709 in(8)
    • 0.71 in(2)
    • 0.882 in(6)
    • 0.89 in(2)
    • 1.127 in(5)
    Neck Diameter MintoNeck Diameter Max
    Neck Diameter
    Neck Diameter
    • 5.351 mm(2)
    • 5.4 mm(1)
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    • 9.0 mm(1)
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    • 10.675 mm(2)
    • 14.0 mm(7)
    • 18.0 mm(8)
    • 18.026 mm(2)
    • 22.401 mm(6)
    • 22.6 mm(2)
    • 28.6 mm(5)
    Neck Diameter MintoNeck Diameter Max
    Center Cutting
    Center Cutting
    Insert Geometry
    Shape
    Shape
    • DMB-BALL NOSE (76)
    Cutting Tool Material
    Cutting Tool Material
    • H W (76)
    Back-End
    Connection Type
    Connection Type
    • CYLINDRICAL (69)
    • SCREW-ON (4)
    Back-End Diameter
    Back-End Diameter
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    • 15.875 mm(3)
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    Back-End Diameter
    Back-End Diameter
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