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Název řešení:{{SolutionName}}- Produkty
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- Nástroje pro obrábění kovů
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- Frézování
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- Frézování čelními válcovými frézami ze slinutých karbidů
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- Víceúčelové čelní stopkové frézy GOmill™ GP
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- GOmill PRO
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- GOmill™ PRO • Chamfered • 4 Flutes • Necked • Weldon Shank • Metric
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GOmill™ PRO • Chamfered • 4 Flutes • Necked • Weldon Shank • Metric
Solid Carbide End Mill for Roughing and Finishing of Multiple Materials
Vlastnosti a výhody
- Asymmetric divided flute and variable helix angle for better vibration control and tool life.
- Multilayer TiN/TiALN coating for high performance at medium-high cutting on steels, stainless steels and cast iron.
- Ideal for shops working in the general engineering, transportation, energy and medical industries.
- Designed for side and shoulder milling, helical milling, pocketing, slotting and ramping.
Použití
- Helical Milling
- Ramping: Blank
- Slotting: Square End
- Side Milling/Shoulder Milling: Square End
- Shank - Cylindrical Weldon
- Corner Style: Corner Chamfer
Angle of engagement (phi°) relative to cutting width (Ae) | |||||||||||
ae | 2% | 4% | 5% | 8% | 10% | 12% | 20% | 30% | 40% | 50% | 100% |
phi - angle of engagement | 16.26 | 23.07 | 25.84 | 32.86 | 36.87 | 40.54 | 53.13 | 66.42 | 78.46 | 90.00 | 180.00 |
Adjustment factors for speed (Vc) and feed (Fz) • Metric | |||||||||||
Ae/D1 | 2% | 4% | 5% | 8% | 10% | 12% | 20% | 30% | 40% | 50% | 100% |
Kv | 2.1 - 3.6 | 1.6 - 3 | 1.6 - 2.5 | 1.6 | 1.4 | 1.38 | 1.3 | 1.2 | 1.1 | 1 | 1 |
KFz | 3.58 | 2.56 | 2.3 | 1.84 | 1.67 | 1.54 | 1.25 | 1.09 | 1.02 | 1 | 0.9 |
Note: Identify the radial engagement per percentage of the tool diameter (Ae/D1). That column will give you the factor to multiply the Base SMF and Base IPT on the Speed and Feed original table Kv = Factor to multiply the Speed by KFz = Factor to multiply the Feed by | |||||||||||
To calculate application specific cutting data, please use Kv coefficient, and KFz from tables for adaption of cutting speeds and feeds respectively: Vc new = Vc * Kv IPT new = IPT * KFz | Sample Calculation Material: P5 D1: 14.0 mm Ae: 20% of D1 Recommended Speed Vc : 80 m/min Recommended Feed Fz: 0.063 mm/th Adjustment coefficient Kv : 1.30 Adjustment coefficient KFz : 1.25 | Final cutting data recommendation: Vc new = 80 * 1.30 = 104 m/min Fz new = 0.063 * 1.30 = 0.079 mm/th |
GOmill™ PRO • Regular • Recommended Starting Speed and Feed [Metric] | ||||||||||||||||||||
KCU25 | Doporučený posuv na zub (fz = mm/zub) při bočním frézování (A). Při drážkování (B) snižte posuv na zub fz o 20%. | |||||||||||||||||||
Boční frézování | Drážkování | Řezná rychlost | Průměr D1 | |||||||||||||||||
Materiálová skupina | ap | ae | ap | Min | Start | Max | mm | 2,0 | 3,0 | 4,0 | 5,0 | 6,0 | 8,0 | 10,0 | 12,0 | 14,0 | 16,0 | 18,0 | 20,0 | 25,0 |
P0 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 150 | 175 | 200 | fz | 0.014 | 0.021 | 0.028 | 0.036 | 0.044 | 0.060 | 0.072 | 0.083 | 0.092 | 0.101 | 0.108 | 0.114 | 0.124 |
P1 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 150 | 175 | 200 | fz | 0.014 | 0.021 | 0.028 | 0.036 | 0.044 | 0.060 | 0.072 | 0.083 | 0.092 | 0.101 | 0.108 | 0.114 | 0.124 |
P2 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 140 | 165 | 190 | fz | 0.014 | 0.021 | 0.028 | 0.036 | 0.044 | 0.060 | 0.072 | 0.083 | 0.092 | 0.101 | 0.108 | 0.114 | 0.124 |
P3 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 120 | 140 | 160 | fz | 0.011 | 0.017 | 0.023 | 0.030 | 0.036 | 0.050 | 0.061 | 0.070 | 0.079 | 0.087 | 0.095 | 0.101 | 0.114 |
P4 | Ap1 Max | 0,4 x D1 | 0,75 x D1 | 90 | 120 | 150 | fz | 0.010 | 0.016 | 0.021 | 0.027 | 0.033 | 0.045 | 0.054 | 0.062 | 0.070 | 0.077 | 0.083 | 0.088 | 0.098 |
P5 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 60 | 80 | 100 | fz | 0.009 | 0.014 | 0.019 | 0.024 | 0.029 | 0.040 | 0.048 | 0.056 | 0.063 | 0.070 | 0.076 | 0.081 | 0.091 |
P6 | Ap1 Max | 0,4 x D1 | 0,75 x D1 | 50 | 63 | 75 | fz | 0.008 | 0.012 | 0.016 | 0.020 | 0.025 | 0.034 | 0.040 | 0.047 | 0.052 | 0.057 | 0.061 | 0.065 | 0.071 |
M1 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 90 | 103 | 115 | fz | 0.011 | 0.017 | 0.023 | 0.030 | 0.036 | 0.050 | 0.061 | 0.070 | 0.079 | 0.087 | 0.095 | 0.101 | 0.114 |
M2 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 60 | 70 | 80 | fz | 0.009 | 0.014 | 0.019 | 0.024 | 0.029 | 0.040 | 0.048 | 0.056 | 0.063 | 0.070 | 0.076 | 0.081 | 0.091 |
M3 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 60 | 65 | 70 | fz | 0.008 | 0.012 | 0.016 | 0.020 | 0.025 | 0.034 | 0.040 | 0.047 | 0.052 | 0.057 | 0.061 | 0.065 | 0.071 |
K1 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 120 | 135 | 150 | fz | 0.014 | 0.021 | 0.028 | 0.036 | 0.044 | 0.060 | 0.072 | 0.083 | 0.092 | 0.101 | 0.108 | 0.114 | 0.124 |
K2 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 110 | 125 | 140 | fz | 0.011 | 0.017 | 0.023 | 0.030 | 0.036 | 0.050 | 0.061 | 0.070 | 0.079 | 0.087 | 0.095 | 0.101 | 0.114 |
K3 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 110 | 120 | 130 | fz | 0.009 | 0.014 | 0.019 | 0.024 | 0.029 | 0.040 | 0.048 | 0.056 | 0.063 | 0.070 | 0.076 | 0.081 | 0.091 |
S1 | Ap1 Max | 0,4 x D1 | 0,3 x D1 | 50 | 70 | 90 | fz | 0.011 | 0.017 | 0.023 | 0.030 | 0.036 | 0.050 | 0.061 | 0.070 | 0.079 | 0.087 | 0.095 | 0.101 | 0.114 |
S2 | Ap1 Max | 0,4 x D1 | 0,3 x D1 | 25 | 38 | 50 | fz | 0.006 | 0.009 | 0.013 | 0.016 | 0.019 | 0.026 | 0.032 | 0.037 | 0.042 | 0.046 | 0.050 | 0.054 | 0.061 |
S3 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 25 | 33 | 40 | fz | 0.006 | 0.009 | 0.013 | 0.016 | 0.019 | 0.026 | 0.032 | 0.037 | 0.042 | 0.046 | 0.050 | 0.054 | 0.061 |
S4 | Ap1 Max | 0,4 x D1 | 1,0 x D1 | 50 | 55 | 60 | fz | 0.007 | 0.011 | 0.016 | 0.021 | 0.026 | 0.037 | 0.045 | 0.052 | 0.058 | 0.064 | 0.069 | 0.074 | 0.084 |
H1 | Ap1 Max | 0,4 x D1 | 0,75 x D1 | 80 | 110 | 140 | fz | 0.010 | 0.016 | 0.021 | 0.027 | 0.033 | 0.045 | 0.054 | 0.062 | 0.070 | 0.077 | 0.083 | 0.088 | 0.098 |
H2 | Ap1 Max | 0,4 x D1 | 0,5 x D1 | 70 | 95 | 120 | fz | 0.008 | 0.012 | 0.016 | 0.020 | 0.025 | 0.034 | 0.040 | 0.047 | 0.052 | 0.057 | 0.061 | 0.065 | 0.071 |
Lower value of cuting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cuting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordiongly on diameters greater than 12mm. For better surface finish reduce feed per tooth. Side and Slotting milling aplications: for longest reach (L3) tools, reduce Ae by 30%. Sharp corner tools not recommended for sloting aplication. |
Adjustment factors for speed (Vc) and feed (Fz) • Metric | |||||||||||
Ae/D1 | 2% | 4% | 5% | 8% | 10% | 12% | 20% | 30% | 40% | 50% | 100% |
Kv | 2.1 - 3.6 | 1.6 - 3 | 1.6 - 2.5 | 1.6 | 1.4 | 1.38 | 1.3 | 1.2 | 1.1 | 1 | 1 |
KFz | 3.58 | 2.56 | 2.3 | 1.84 | 1.67 | 1.54 | 1.25 | 1.09 | 1.02 | 1 | 0.9 |
Note: Identify the radial engagement per percentage of the tool diameter (Ae/D1). That column will give you the factor to multiply the Base SMF and Base IPT on the Speed and Feed original table Kv = Factor to multiply the Speed by KFz = Factor to multiply the Feed by | |||||||||||
To calculate application specific cutting data, please use Kv coefficient, and KFz from tables for adaption of cutting speeds and feeds respectively: Vc new = Vc * Kv IPT new = IPT * KFz | Sample Calculation Material: P5 D1: 14.0 mm Ae: 20% of D1 Recommended Speed Vc : 80 m/min Recommended Feed Fz: 0.063 mm/th Adjustment coefficient Kv : 1.30 Adjustment coefficient KFz : 1.25 | Final cutting data recommendation: Vc new = 80 * 1.30 = 104 m/min Fz new = 0.063 * 1.30 = 0.079 mm/th |
GOmill™ PRO • Long • Recommended Starting Speed and Feed [Metric] | ||||||||||||||||||
KCU25 | Doporučený posuv na zub (fz = mm/zub) při bočním frézování (A). Při drážkování (B) snižte posuv na zub fz o 20%. | |||||||||||||||||
Boční frézování | Řezná rychlost | Průměr D1 | ||||||||||||||||
Materiálová skupina | ap | ae | Min | Start | Max | mm | 2,0 | 3,0 | 4,0 | 5,0 | 6,0 | 8,0 | 10,0 | 12,0 | 14,0 | 18,0 | 20,0 | 25,0 |
P0 | Ap1 Max | 0.2xD | 150 | 175 | 200 | fz | 0.014 | 0.021 | 0.028 | 0.036 | 0.044 | 0.060 | 0.072 | 0.083 | 0.092 | 0.108 | 0.114 | 0.124 |
P1 | Ap1 Max | 0.2xD | 150 | 175 | 200 | fz | 0.014 | 0.021 | 0.028 | 0.036 | 0.044 | 0.060 | 0.072 | 0.083 | 0.092 | 0.108 | 0.114 | 0.124 |
P2 | Ap1 Max | 0.2xD | 140 | 165 | 190 | fz | 0.014 | 0.021 | 0.028 | 0.036 | 0.044 | 0.060 | 0.072 | 0.083 | 0.092 | 0.108 | 0.114 | 0.124 |
P3 | Ap1 Max | 0.2xD | 120 | 140 | 160 | fz | 0.011 | 0.017 | 0.023 | 0.030 | 0.036 | 0.050 | 0.061 | 0.070 | 0.079 | 0.095 | 0.101 | 0.114 |
P4 | Ap1 Max | 0.2xD | 90 | 120 | 150 | fz | 0.010 | 0.016 | 0.021 | 0.027 | 0.033 | 0.045 | 0.054 | 0.062 | 0.070 | 0.083 | 0.088 | 0.098 |
P5 | Ap1 Max | 0.2xD | 60 | 80 | 100 | fz | 0.009 | 0.014 | 0.019 | 0.024 | 0.029 | 0.040 | 0.048 | 0.056 | 0.063 | 0.076 | 0.081 | 0.091 |
P6 | Ap1 Max | 0.15xD | 50 | 63 | 75 | fz | 0.008 | 0.012 | 0.016 | 0.020 | 0.025 | 0.034 | 0.040 | 0.047 | 0.052 | 0.061 | 0.065 | 0.071 |
M1 | Ap1 Max | 0.2xD | 90 | 103 | 115 | fz | 0.011 | 0.017 | 0.023 | 0.030 | 0.036 | 0.050 | 0.061 | 0.070 | 0.079 | 0.095 | 0.101 | 0.114 |
M2 | Ap1 Max | 0.2xD | 60 | 70 | 80 | fz | 0.009 | 0.014 | 0.019 | 0.024 | 0.029 | 0.040 | 0.048 | 0.056 | 0.063 | 0.076 | 0.081 | 0.091 |
M3 | Ap1 Max | 0.2xD | 60 | 65 | 70 | fz | 0.008 | 0.012 | 0.016 | 0.020 | 0.025 | 0.034 | 0.040 | 0.047 | 0.052 | 0.061 | 0.065 | 0.071 |
K1 | Ap1 Max | 0.2xD | 120 | 135 | 150 | fz | 0.014 | 0.021 | 0.028 | 0.036 | 0.044 | 0.060 | 0.072 | 0.083 | 0.092 | 0.108 | 0.114 | 0.124 |
K2 | Ap1 Max | 0.2xD | 110 | 125 | 140 | fz | 0.011 | 0.017 | 0.023 | 0.030 | 0.036 | 0.050 | 0.061 | 0.070 | 0.079 | 0.095 | 0.101 | 0.114 |
K3 | Ap1 Max | 0.2xD | 110 | 120 | 130 | fz | 0.009 | 0.014 | 0.019 | 0.024 | 0.029 | 0.040 | 0.048 | 0.056 | 0.063 | 0.076 | 0.081 | 0.091 |
S1 | Ap1 Max | 0.1xD | 50 | 70 | 90 | fz | 0.011 | 0.017 | 0.023 | 0.030 | 0.036 | 0.050 | 0.061 | 0.070 | 0.079 | 0.095 | 0.101 | 0.114 |
S2 | Ap1 Max | 0.1xD | 25 | 38 | 50 | fz | 0.006 | 0.009 | 0.013 | 0.016 | 0.019 | 0.026 | 0.032 | 0.037 | 0.042 | 0.050 | 0.054 | 0.061 |
S3 | Ap1 Max | 0.1xD | 25 | 33 | 40 | fz | 0.006 | 0.009 | 0.013 | 0.016 | 0.019 | 0.026 | 0.032 | 0.037 | 0.042 | 0.050 | 0.054 | 0.061 |
S4 | Ap1 Max | 0.15xD | 50 | 55 | 60 | fz | 0.007 | 0.011 | 0.016 | 0.021 | 0.026 | 0.037 | 0.045 | 0.052 | 0.058 | 0.069 | 0.074 | 0.084 |
H1 | Ap1 Max | 0.15xD | 80 | 110 | 140 | fz | 0.010 | 0.016 | 0.021 | 0.027 | 0.033 | 0.045 | 0.054 | 0.062 | 0.070 | 0.083 | 0.088 | 0.098 |
H2 | Ap1 Max | 0.15xD | 70 | 95 | 120 | fz | 0.008 | 0.012 | 0.016 | 0.020 | 0.025 | 0.034 | 0.040 | 0.047 | 0.052 | 0.061 | 0.065 | 0.071 |
Lower value of cuting speed is used for high stock removal applications or for higher hardness (machinability) within group. Higher value of cuting speed is used for finishing applications or for lower hardness (machinability) within group. Above parameters are based on ideal conditions. For smaller taper machining centers, please adjust parameters accordiongly on diameters greater than 12mm. For better surface finish reduce feed per tooth. Side milling aplications: for longest reach (L3) tools, reduce Ae by 30%. Sharp corner tools not recommended for sloting aplication. |