Inserts for KenFeed™ 2X • WOEJ09....GD
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Inserts for KenFeed™ 2X • WOEJ09....GD
Indexable Inserts • WOEJ09...
Material Number100003591
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Features and benefits
- Double-sided insert with six cutting edges.
- Unique and strong insert design that enables high-feed conditions, up to 2,5mm fz.
- -HD geometry is the first choice for steels, high-strength steels, and cast iron.
- -GD provides lower cutting forces; first choice for soft materials.
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P3–P4 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P5–P6 | .S..GD | KCPK30 | .S..GD | KC725M | .S..HD | KC725M |
| M1–M2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| M3 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| K1–K2 | .S..HD | KCK15 | .S..HD | KCK15 | .S..HD | KCK15 |
| K3 | .S..GD | KCPK30 | .S..HD | KCK15 | .S..HD | KCPK30 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| S3 | .S..GD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
| S4 | .S..GD | KC522M | .S..HD | KC522M | .S..HD | KC725M |
| H1 | – | – | – | – | – | – |
Insert Selection Guide
| Material Group | Light | General | Heavy | |||
| (Light geometry) | (Strong geometry) | |||||
| wear | | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P3–P4 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P5–P6 | .S..GD | KCPK30 | .S..GD | KC725M | .S..HD | KC725M |
| M1–M2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| M3 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| K1–K2 | .S..HD | KCK15 | .S..HD | KCK15 | .S..HD | KCK15 |
| K3 | .S..GD | KCPK30 | .S..HD | KCK15 | .S..HD | KCPK30 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| S3 | .S..GD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
| S4 | .S..GD | KC522M | .S..HD | KC522M | .S..HD | KC725M |
| H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .S..GD | 1,15 | 2,42 | 3,84 | 0,82 | 1,71 | 2,67 | 0,61 | 1,26 | 1,96 | 0,53 | 1,10 | 1,70 | 0,49 | 1,01 | 1,55 | .S..GD |
| .S..HD | 1,15 | 2,78 | 4,27 | 0,82 | 1,96 | 2,94 | 0,61 | 1,44 | 2,16 | 0,53 | 1,26 | 1,87 | 0,49 | 1,15 | 1,71 | .S..HD |
| Light | General | Heavy |
Recommended Starting Feeds [IPT]
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .S..GD | .045 | .089 | .141 | .032 | .063 | .098 | .024 | .047 | .072 | .021 | .040 | .063 | .019 | .037 | .057 | .S..GD |
| .S..HD | .045 | .109 | .168 | .032 | .077 | .116 | .024 | .057 | .085 | .021 | .049 | .074 | .019 | .045 | .067 | .S..HD |
Recommended Starting Speeds [m/min]
| Material Group | KC522M | KC725M | KCK15 | KCPK30 | |||||||||
| P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | – | – | – | 545 | 475 | 440 |
| 2 | 330 | 290 | 240 | 260 | 230 | 195 | – | – | – | 335 | 305 | 275 | |
| 3 | 305 | 255 | 215 | 240 | 205 | 170 | – | – | – | 305 | 275 | 250 | |
| 4 | 270 | 225 | 180 | 215 | 180 | 145 | – | – | – | 225 | 210 | 190 | |
| 5 | 225 | 200 | 180 | 180 | 160 | 145 | – | – | – | 310 | 275 | 255 | |
| 6 | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | 190 | 165 | – | |
| M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | 250 | 220 | 190 |
| 2 | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | 225 | 195 | 170 | |
| 3 | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 175 | 160 | 140 | |
| K | 1 | 275 | 250 | 220 | – | – | – | 505 | 460 | 410 | 355 | 320 | 285 |
| 2 | 215 | 195 | 180 | – | – | – | 400 | 355 | 330 | 280 | 255 | 230 | |
| 3 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 235 | 210 | 195 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
| 2 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
| 3 | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
| 4 | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
| H | 1 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
Maximum Linear Ramping and Helical Interpolation from Solid • Inch
| cutter type | catalog number | recommended ramping angle (for continuous ramping process) | max ramp angle when Ap max (not for continuous ramping process) | max ramp angle for 360° helical interpolation | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
| Screw-On | KF2X100W0902M12L138 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 |
| KF2X125W0902M16L169 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X125W0903M16L169 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X150W0903M16L169 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| KF2X150W0904M16L169 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| End Mills | KF2X100W0902C100L600 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 |
| KF2X100W0902C100L800 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 | |
| KF2X125W0903C125L600 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X125W0903C125L800 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X150W0903C125L600 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| KF2X150W0903C125L800 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| Face Mills | KF2X150W0904S050L157 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 |
| KF2X200W0905S075L157 | 1.0° | 1.4° | 0.8° | 3.307 | 3.37 | 4.0 | |
| KF2X200W0906S075L157 | 1.0° | 1.4° | 0.8° | 3.307 | 3.37 | 4.0 | |
| KF2X250W0906S075L175 | 0.7° | 1.1° | 0.6° | 4.305 | 4.36 | 5.0 | |
| KF2X300W0907S100L175 | 0.6° | 1.0° | 0.5° | 5.303 | 5.36 | 6.0 | |
| KF2X300W0907S125L200 | 0.6° | 1.0° | 0.5° | 5.303 | 5.36 | 6.0 |
General Programming Information for Applying KenFeed 2X • IC 09
| Rt | Wt | t |
| .110 | .312 | .045 |
Maximum Linear Ramping and Helical Interpolation from Solid
| cutter type | catalog number | recommended ramping angle (for continuous ramping process) | max ramp angle when Ap max (not for continuous ramping process) | max ramp angle for 360° helical interpolation | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
| Screw-On | KF2X2X25Z02M12WO09 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 |
| KF2X32Z03M16WO09 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X35Z03M16WO09 | 1.6° | 2.4° | 1.4° | 46,8 | 54,0 | 70 | |
| KF2X42Z04M16WO09 | 1.2° | 1.9° | 0.8° | 68,7 | 75,9 | 84 | |
| End Mills | KF2X25Z02A25WO09L140 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 |
| KF2X25Z02A25WO09L200 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 | |
| KF2X25Z02A25WO09L300 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 | |
| KF2X28Z02A25WO09L200 | 3.1° | 4.6° | 2.5° | 31,6 | 38,8 | 56 | |
| KF2X32Z03A32WO09L150 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X32Z03A32WO09L200 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X32Z03A32WO09L300 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X35Z03A32WO09L200 | 1.6° | 2.4° | 1.4° | 46,8 | 54,0 | 70 | |
| Face Mills | KF2X40Z04WO09 | 1.3° | 2.0° | 1.2° | 56,4 | 63,6 | 80 |
| KF2X50Z05WO09 | 1.0° | 1.5° | 0.8° | 76,7 | 83,9 | 100 | |
| KF2X52Z05WO09 | 1.0° | 1.4° | 0.8° | 80,7 | 87,9 | 104 | |
| KF2X63Z05S22WO09 | 0.8° | 1.2° | 0.6° | 102,7 | 109,9 | 126 | |
| KF2X63Z05WO09 | 0.8° | 1.2° | 0.6° | 102,7 | 109,9 | 126 | |
| KF2X66Z06S22WO09 | 0.7° | 1.1° | 0.5° | 108,7 | 115,9 | 132 | |
| KF2X66Z06WO09 | 0.7° | 1.1° | 0.5° | 108,7 | 115,9 | 132 | |
| KF2X80Z07WO09 | 0.6° | 0.9° | 0.4° | 136,6 | 143,8 | 160 |
Maximum Linear Ramping and Helical Interpolation from Solid
| diameter | max ramp angle | max ramp angle for 360° helical interpolation | max plunge depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
| 1.50 | 5.5° | 1.93° | 0.076 | 1.90 | 2.22 | 3.00 |
| 2.00 | 4.4° | 1.18° | 0.076 | 2.86 | 3.22 | 4.00 |
| 2.50 | 3.0° | 0.85° | 0.076 | 3.85 | 4.22 | 5.00 |
| 3.00 | 2.3° | 0.67° | 0.076 | 4.84 | 5.21 | 6.00 |
| 4.00 | 1.6° | 0.47° | 0.076 | 6.84 | 7.21 | 8.00 |
| 5.00 | 1.2° | 0.36° | 0.076 | 8.84 | 9.21 | 10.00 |