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KSRM™ • Daisy IC16 • KSRM™ RP.T1605 • Face Mills • Metric

Name: KSRM™ • Daisy IC16 • KSRM™ RP.T1605 • Face Mills • Metric
SKU: 4042699
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Shell Mills

Metric

Inch

SAP Material Number	4042699
ISO Catalog Number	100B08RS90RP16
ANSI Catalog Number	100B08RS90RP16
[D1MAX] Maximum Cutting Diameter	100 mm
[D1MAX] Maximum Cutting Diameter	3.937 in
[D1] Effective Cutting Diameter	84 mm
[D1] Effective Cutting Diameter	3.307 in
[D] Adapter / Shank / Bore Diameter	32 mm
[D] Adapter / Shank / Bore Diameter	1.259 in
[D6] Hub Diameter	78 mm
[D6] Hub Diameter	3.071 in
[L] Overall Length	50 mm
[L] Overall Length	1.969 in
[AP1MAX] 1st Maximum Cutting Depth	8 mm
[AP1MAX] 1st Maximum Cutting Depth	.315 in
Number of Inserts	8
Maximum Ramping Angle	4.7
Weight Kilograms	1.29
Max RPM	16700
Gage Insert	RP..T1605M0.

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Create Solution to calculate Feeds & Speeds

Uses and application

Helical Milling
Ramping: Blank
Slotting: Ball Nose
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Milling - Through Coolant
Milling - Side and Face
Pocketing

Workpiece Materials

P Steel

M Stainless Steel

K Cast Iron

S High-Temp Alloys

H Hardened Materials

Features and benefits

Engineered for titanium and stainless steel machining.

Anti-rotation components feature eight indexable positions.

Pocketing, ramping, plunging, and helical interpolation capabilities.

Machine Side

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Workpiece Side

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Material Group	Light Machining		General Purpose		Heavy Machining
–	(Light geometry)		–		(Strong geometry)
–	wear resistance				toughness
–	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.E..LE	KCPK30	.S..GE	KCPK30	.S..HP	KCPM40
P3–P4	.E..LE	KCPK30	.S..GE	KCPK30	.S..HP	KCPM40
P5–P6	.E..LEJ	KC725M	.S..GEJ	KC725M	.S..HP	KC725M
M1–M2	.E..LEJ	KC522M	.S..GEJ	KC522M	.S..HP	KC725M
M3	.E..LEJ	KC725M	.S..GEJ	KC725M	.S..HP	KCPM40
K1–K2	–	–	–	–	–	–
K3	.E..LE	KCPK30	.S..GE	KCPK30	.S..HP	KCPK30
N1–N2	.E..LEJ	KC422M	.E..LEJ	KC422M	.E..LEJ	KC422M
N3	–	–	–	–	–	–
S1–S2	.E..LEJ	KC725M	.S..GEJ	KC725M	.S..HP	KC725M
S3	.E..LEJ	KC725M	.S..GEJ	KC725M	.S..HP	KCPM40
S4	.E..LEJ	KC522M	.S..GEJ	KC522M	.S..HP	KC725M
H1	–	–	–	–	–	–

Create Solution to calculate Feeds & Speeds

After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders. Do you want to learn more? Watch Tutorial

At 8,00 Axial Depth of Cut (ap)

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LEJ	0,12	0,49	0,81	0,08	0,35	0,58	0,06	0,26	0,43	0,06	0,23	0,38	0,05	0,21	0,35	.E..LEJ
.E..LE	0,12	0,49	0,81	0,08	0,35	0,58	0,06	0,26	0,43	0,06	0,23	0,38	0,05	0,21	0,35	.E..LE
.S..GEJ	0,23	0,53	0,88	0,17	0,38	0,63	0,13	0,29	0,47	0,11	0,25	0,41	0,10	0,23	0,38	.S..GEJ
.S..GE	0,23	0,53	0,88	0,17	0,38	0,63	0,13	0,29	0,47	0,11	0,25	0,41	0,10	0,23	0,38	.S..GE
.S..HP	0,23	0,59	0,95	0,17	0,43	0,68	0,13	0,32	0,51	0,11	0,28	0,44	0,10	0,25	0,41	.S..HP

At 2,50 Axial Depth of Cut (ap)

Light Machining

General Purpose

Heavy Machining

At 1,50 Axial Depth of Cut (ap)

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LEJ	0,16	0,67	1,12	0,12	0,49	0,80	0,09	0,36	0,60	0,08	0,32	0,52	0,07	0,29	0,48	.E..LEJ
.E..LE	0,16	0,67	1,12	0,12	0,49	0,80	0,09	0,36	0,60	0,08	0,32	0,52	0,07	0,29	0,48	.E..LE
.S..GEJ	0,32	0,73	1,23	0,23	0,53	0,87	0,18	0,39	0,65	0,15	0,34	0,57	0,14	0,31	0,52	.S..GEJ
.S..GE	0,32	0,73	1,23	0,23	0,53	0,87	0,18	0,39	0,65	0,15	0,34	0,57	0,14	0,31	0,52	.S..GE
.S..HP	0,32	0,82	1,33	0,23	0,59	0,95	0,18	0,44	0,70	0,15	0,38	0,61	0,14	0,35	0,56	.S..HP

At 1,00 Axial Depth of Cut (ap)

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LEJ	0,24	1,02	1,71	0,18	0,73	1,21	0,13	0,54	0,90	0,11	0,47	0,78	0,10	0,43	0,71	.E..LEJ
.E..LE	0,24	1,02	1,71	0,18	0,73	1,21	0,13	0,54	0,90	0,11	0,47	0,78	0,10	0,43	0,71	.E..LE
.S..GEJ	0,49	1,11	1,87	0,35	0,79	1,32	0,26	0,59	0,98	0,23	0,51	0,85	0,21	0,47	0,78	.S..GEJ
.S..GE	0,49	1,11	1,87	0,35	0,79	1,32	0,26	0,59	0,98	0,23	0,51	0,85	0,21	0,47	0,78	.S..GE
.S..HP	0,49	1,24	2,03	0,35	0,89	1,43	0,26	0,66	1,06	0,23	0,57	0,92	0,21	0,52	0,84	.S..HP

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LEJ	0,20	0,84	1,41	0,15	0,61	1,00	0,11	0,45	0,74	0,10	0,39	0,65	0,09	0,36	0,59	.E..LEJ
.E..LE	0,20	0,84	1,41	0,15	0,61	1,00	0,11	0,45	0,74	0,10	0,39	0,65	0,09	0,36	0,59	.E..LE
.S..GEJ	0,40	0,92	1,54	0,29	0,66	1,09	0,22	0,49	0,81	0,19	0,43	0,71	0,17	0,39	0,65	.S..GEJ
.S..GE	0,40	0,92	1,54	0,29	0,66	1,09	0,22	0,49	0,81	0,19	0,43	0,71	0,17	0,39	0,65	.S..GE
.S..HP	0,40	1,03	1,67	0,29	0,73	1,18	0,22	0,55	0,88	0,19	0,48	0,76	0,17	0,44	0,70	.S..HP

Create Solution to calculate Feeds & Speeds

After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders. Do you want to learn more? Watch Tutorial

Recommended Starting Speeds [m/min]

Material Group		KC422M			KC522M			KC725M			KCPM20			KCPK30
P	1	–	–	–	395	345	325	315	275	255	660	580	535	545	475	440
	2	–	–	–	330	290	240	260	230	195	410	370	330	335	305	275
	3	–	–	–	305	255	215	240	205	170	370	330	305	305	275	250
	4	–	–	–	270	225	180	215	180	145	275	255	230	225	210	190
	5	–	–	–	225	200	180	180	160	145	330	300	275	310	275	255
	6	–	–	–	200	150	120	160	120	95	230	200	175	190	165	–
M	1	–	–	–	245	215	200	205	180	165	270	240	205	250	220	190
	2	–	–	–	225	190	160	185	160	130	245	215	190	225	195	170
	3	–	–	–	170	145	115	140	120	95	195	175	150	175	160	140
K	1	–	–	–	275	250	220	–	–	–	435	390	350	355	320	285
	2	–	–	–	215	195	180	–	–	–	345	310	280	280	255	230
	3	–	–	–	180	160	145	–	–	–	290	255	240	235	210	195
N	1–2	1285	1135	1050	–	–	–	–	–	–	–	–	–	–	–	–
	3	1135	1050	915	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	50	45	35	45	35	30	–	–	–	–	–	–
	2	–	–	–	50	45	35	45	35	30	–	–	–	–	–	–
	3	–	–	–	60	50	35	55	45	30	–	–	–	–	–	–
	4	–	–	–	85	60	45	75	55	35	–	–	–	–	–	–
H	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Recommended Starting Speeds [SFM]

Material Group		KC422M			KC522M			KC725M			KCPM20			KCPK30
P	1	–	–	–	1300	1130	1060	1030	900	840	2170	1910	1760	1780	1560	1450
	2	–	–	–	1080	950	790	860	760	640	1340	1210	1090	1100	1000	900
	3	–	–	–	1000	840	700	790	670	550	1210	1090	1000	1000	900	820
	4	–	–	–	890	730	590	710	590	470	910	840	760	740	690	620
	5	–	–	–	730	660	590	590	530	470	1090	980	900	1020	910	830
	6	–	–	–	650	490	400	520	400	310	760	660	570	620	540	–
M	1	–	–	–	800	710	650	670	590	540	880	790	680	820	720	620
	2	–	–	–	730	620	520	610	520	430	800	700	620	730	640	550
	3	–	–	–	550	480	370	460	400	310	640	570	490	570	520	460
K	1	–	–	–	900	820	720	–	–	–	1420	1280	1150	1160	1050	940
	2	–	–	–	710	640	590	–	–	–	1130	1010	920	920	830	760
	3	–	–	–	590	530	480	–	–	–	950	840	780	770	690	640
N	1–2	4220	3720	3440	–	–	–	–	–	–	–	–	–	–	–	–
	3	3720	3440	3000	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	160	140	110	140	120	100	–	–	–	–	–	–
	2	–	–	–	160	140	110	140	120	100	–	–	–	–	–	–
	3	–	–	–	200	160	110	180	140	100	–	–	–	–	–	–
	4	–	–	–	280	200	140	240	180	120	–	–	–	–	–	–
H	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Create Solution to calculate Feeds & Speeds

After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders. Do you want to learn more? Watch Tutorial

catalog number	max ramp angle	max plunging depth	min hole diameter (DH min)	max flat-bottom hole diameter (DH1 max)	max diameter (no flat bottom)
40E03R045M16RP16	8.3°	2,6	52,4	64	80
40E02R040A32RP16L200	11.1°	3,3	51,2	64	80
50A04RS90RP16	9.2°	4,3	70	84	100
52A04RS90RP16	10.7°	5,25	73,14	88	104
63A04RS90RP16	11.8°	8,0	94,05	110	126
63A06RS90RP16	4.3°	3,07	97,71	110	126
80A05RS90RP16	8.2°	8,0	128,02	144	160
80A07RS90RP16	4.5°	4,5	129,89	144	160
100B06RS90RP16	6.1°	8,0	168,01	184	200
100B08RS90RP16	4.7°	6,22	168,58	184	200
125B09RS90RP16	4,3°	7,5	218,08	234	250

Maximum Linear Ramping and Helical Interpolation from Solid

catalog number	max ramp angle	max plunging depth	min hole diameter (DH min)	max flat-bottom hole diameter (DH1 max)	max diameter (no flat bottom)
BMD150R1603M16L150	9.9°	.106	1.904	2.37	3.0
BMD150R1603W125L200	9.9°	.106	1.904	2.37	3.0
BMD150R1602C125L800	11.0°	.117	1.888	2.37	3.0
BMD200R1603S075L200	11.7°	.217	2.776	3.37	4.0
BMD200R1604S075L200	9.7°	.181	2.810	3.37	4.0
BMD250R1605S100L200	11.7°	.315	3.744	4.37	5.0
BMD300R1605S100L200	8.8°	.315	4.738	5.37	6.0
BMD300R1607S100L200	6.8°	.245	4.768	5.37	6.0
BMD400R1608S125L200	4.6°	.245	6.762	7.37	8.0
BMD500R1609S150L250	4.2°	.295	8.744	9.37	10.0
BMD600R1610S150L250	3.4°	.295	10.744	11.37	12.0