Produkt ähnlich wie:
HARVI™ Ultra 8X • Helical Shell Mill • SNHJ12 • For Corner Radius from 4,8 to 6,4mm • Metric
Shoulder milling cutter for steel, stainless steel, and high-temperature alloys.
Material Nummer6423305
ISO Katalog NummerHU8X080S12S32ZU5AP102Z50RANSI Katalog NummerHU8X080S12S32ZU5AP102Z50R
- P Stahl
- M Rostfreier Stahl
- K Gusseisen
- S Hochwarmfeste Legierungen
- H Gehärtete Werkstoffe
- Slotting: Shoulder Profiling
- Slotting: Shoulder
- Umfangfräsen/Schulterfräsen: Ebene Stirnfläche
- Umfangfräsen/Schulterfräsen: Fasen
- Fräsen – Innere Kühlmittelzuführung
- Fräsen – Eckfräsen
- Auskammern
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- Überblick
- Anwendungsdaten
- Herunterladen
- Kompatible Teile Maschinenseite
- Kompatible Teile Werkstückseite
- Ersatzteile
- Bewertung
- F&A
Material Nummer | 6423305 |
ISO Katalog Nummer | HU8X080S12S32ZU5AP102Z50R |
ANSI Katalog Nummer | HU8X080S12S32ZU5AP102Z50R |
[D1] Effektiver Schneidendurchmesser | 80 mm |
[D1] Effektiver Schneidendurchmesser | 3.15 in |
[D] Adapter/Schaft/Bohrungsdurchmesser | 32 mm |
[D] Adapter/Schaft/Bohrungsdurchmesser | 1.26 in |
[D6] Nabendurchmesser | 77 mm |
[D6] Nabendurchmesser | 3.031 in |
[L] Gesamtlänge | 115 mm |
[L] Gesamtlänge | 4.528 in |
[AP1MAX] 1. maximale Schnitttiefe | 102.19 mm |
[AP1MAX] 1. maximale Schnitttiefe | 4.023 in |
Anzahl der Schneidkörper | 50 |
[Z] Anzahl der Spannuten | 5 |
Gewicht Kilogramm | 2.46 |
Max. Drehzahl | 12900 |
Werkstoffe
- Stahl
- Rostfreier Stahl
- Gusseisen
- Hochwarmfeste Legierungen
- Gehärtete Werkstoffe
Uses and application
- Slotting: Shoulder Profiling
- Slotting: Shoulder
- Umfangfräsen/Schulterfräsen: Ebene Stirnfläche
- Umfangfräsen/Schulterfräsen: Fasen
- Fräsen – Innere Kühlmittelzuführung
- Fräsen – Eckfräsen
- Auskammern
Features and benefits
- Accomodates inserts with corner radii from 4,8-6,4mm (.188" - .250") in the lead row.
- Designed for aerospace airframe structural component machining, targeting maximum metal removal rates (MRR).
- Adjustable coolant nozzles support chip evacuation and control heat in the cutting zone.
- Large helix ensures hassle-free chip evacuation event at highest metal removal rates (MRR).
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
Insert Selection
Auswahlhilfe für Wendeschneidplatten
HARVI™ Ultra 8X • Insert Selection Guide II - using inserts KSSM8+ (SNPJ12-GD) | ||||||
Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | |||
– | (Leicht schneidende Geometrie) | – | (Stabile Geometrie) | |||
– | Verschleiß- festigkeit | Zähigkeit | ||||
– | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte |
P1–P2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
P3–P4 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
P5–P6 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
M1–M2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
M3 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GD | KCPM40 |
K1–K2 | .S..GD | KCK20B | .S..GD | KCK20B | .S..GD | KCK15 |
K3 | .S..GD | KCK20B | .S..GD | KCK20B | .S..GD | KCK20B |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
HARVI™ Ultra 8X • Insert Selection Guide I | ||||||
Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | |||
– | (Leicht schneidende Geometrie) | – | (Stabile Geometrie) | |||
– | Verschleiß- festigkeit | Zähigkeit | ||||
– | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte |
P1–P2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
P3–P4 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
P5–P6 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
M1–M2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
M3 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
K1–K2 | – | – | – | – | – | – |
K3 | – | – | – | – | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LEH | KCSM40 | .E..LEH | KCSM40 | .S..GDH | KCSM40 |
S3 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
S4 | .E..LEH | KCSM40 | .S..GDH | KCSM40 | .S..GDH | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [IPT]
HARVI™ Ultra 8X • Recommended Starting Feeds [IPT] | ||||||||||||
Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | |||||||||||
10% | 20% | 30% | 40–100% | |||||||||
L | M | H | L | M | H | L | M | H | L | M | H | |
HARVI Ultra 8X - SNHJ....E..LEH | 0.004 | 0.007 | 0.008 | 0.003 | 0.005 | 0.006 | 0.002 | 0.004 | 0.005 | 0.002 | 0.004 | 0.005 |
HARVI Ultra 8X - SNHJ....S..GDH | 0.005 | 0.008 | 0.010 | 0.004 | 0.006 | 0.008 | 0.003 | 0.005 | 0.007 | 0.003 | 0.005 | 0.006 |
KSSM8+ - SNPJ…..S..GD | 0.007 | 0.015 | 0.023 | 0.005 | 0.011 | 0.017 | 0.004 | 0.009 | 0.015 | 0.004 | 0.009 | 0.014 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Empfohlene Anfangsvorschübe [mm]
HARVI™ Ultra 8X • Recommended Starting Feeds [mm/th] | ||||||||||||
Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | |||||||||||
10% | 20% | 30% | 40–100% | |||||||||
L | M | H | L | M | H | L | M | H | L | M | H | |
HARVI Ultra 8X - SNHJ....E..LEH | 0.09 | 0.17 | 0.23 | 0.07 | 0.13 | 0.18 | 0.06 | 0.11 | 0.15 | 0.06 | 0.10 | 0.14 |
HARVI Ultra 8X - SNHJ....S..GDH | 0.13 | 0.20 | 0.31 | 0.10 | 0.15 | 0.23 | 0.09 | 0.13 | 0.20 | 0.08 | 0.12 | 0.18 |
KSSM8+ - SNPJ…..S..GD | 0,17 | 0,37 | 0,59 | 0,13 | 0,27 | 0,44 | 0,11 | 0,24 | 0,38 | 0,10 | 0,22 | 0,35 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Speeds
HARVI™ Ultra 8X • Recommended Starting Speed [SFM] | |||||||||||||||||||
Schneidstoffsorte | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | |||||||||||||
Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | |||||||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1150 | 1050 | 985 |
2 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 985 | 885 | 720 | |
3 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 920 | 785 | 640 | |
4 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 785 | 675 | 540 | |
5 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 655 | 590 | 525 | |
6 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 590 | 460 | 330 | |
M | 1 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 855 | 690 | 605 |
2 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 770 | 590 | 475 | |
3 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 575 | 475 | 360 | |
K | 1 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – |
2 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | |
3 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 |
2 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | |
3 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | |
4 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 245 | 195 | 130 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Empfohlene Startwerte für Schnittgeschwindigkeiten [m/min]
HARVI™ Ultra 8X • Recommended Starting Speed [m/min] | |||||||||||||||||||
Schneidstoffsorte | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM40 | |||||||||||||
Spandicke hex mm | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | |||||||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 350 | 320 | 300 |
2 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 300 | 270 | 220 | |
3 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 280 | 240 | 195 | |
4 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 240 | 205 | 165 | |
5 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 200 | 180 | 160 | |
6 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 180 | 140 | 100 | |
M | 1 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 260 | 210 | 185 |
2 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 235 | 180 | 145 | |
3 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 175 | 145 | 110 | |
K | 1 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – |
2 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | |
3 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 50 | 40 | 25 |
2 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 55 | 40 | 25 | |
3 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 65 | 45 | 30 | |
4 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 75 | 60 | 40 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
max. mittel min. |
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