Produkt ähnlich wie:
KSOM Mini • Shell Mills • Inch
Shell Mills
Material Nummer3093636
ISO Katalog NummerKSOM300OF5345M4ANSI Katalog NummerKSOM300OF5345M4
- P Stahl
- M Rostfreier Stahl
- K Gusseisen
- N NE-Metalle
- S Hochwarmfeste Legierungen
- H Gehärtete Werkstoffe
- Planfräsen
- Umfangfräsen/Schulterfräsen: Fasen
- Fräsen – Innere Kühlmittelzuführung
- Fräsen – Eckfräsen
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- Überblick
- Anwendungsdaten
- Herunterladen
- Kompatible Teile Maschinenseite
- Kompatible Teile Werkstückseite
- Ersatzteile
- Bewertung
- F&A
Material Nummer | 3093636 |
ISO Katalog Nummer | KSOM300OF5345M4 |
ANSI Katalog Nummer | KSOM300OF5345M4 |
[D1] Effektiver Schneidendurchmesser | 76.2 mm |
[D1] Effektiver Schneidendurchmesser | 3 in |
[D1MAX] Schnittdurchmesser max. | 84.9 mm |
[D1MAX] Schnittdurchmesser max. | 3.343 in |
[D] Adapter/Schaft/Bohrungsdurchmesser | 25.4 mm |
[D] Adapter/Schaft/Bohrungsdurchmesser | 1 in |
[D6] Nabendurchmesser | 51.6 mm |
[D6] Nabendurchmesser | 2.031 in |
[L] Gesamtlänge | 44.45 mm |
[L] Gesamtlänge | 1.75 in |
[AP1MAX] 1. maximale Schnitttiefe | 3.5 mm |
[AP1MAX] 1. maximale Schnitttiefe | .138 in |
Anzahl der Schneidkörper | 6 |
Maximaler Eintauchwinkel | 3 |
Gewicht Pfund | 1.88 |
Max. Drehzahl | 8350 |
Werkstoffe
- Stahl
- Rostfreier Stahl
- Gusseisen
- NE-Metalle
- Hochwarmfeste Legierungen
- Gehärtete Werkstoffe
Uses and application
- Planfräsen
- Umfangfräsen/Schulterfräsen: Fasen
- Fräsen – Innere Kühlmittelzuführung
- Fräsen – Eckfräsen
Features and benefits
- Eight cutting edges per insert.
- Super soft cutting.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | (Strong geometry) | ||||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LB | KCPK30 | .E..GB | KCPM40 | .S..HB | KCPK30 |
P3–P4 | .E..LB | KCPK30 | .E..GB | KCPK30 | .S..HB | KCPK30 |
P5–P6 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
M1–M2 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
M3 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
K1–K2 | .E..LB | KCK15 | .E..GB | KC520M | .E..GB | KCK15 |
K3 | .E..LB | KCPK30 | .E..GB | KC520M | .S..HB | KCPK30 |
N1–N2 | .F..LBJ | KC410M | .E..LBJ | KC422M | .E..LBJ | KC422M |
N3 | .F..LBJ | KC410M | .F..LNJ | KC410M | .F..LNJ | KC410M |
S1–S2 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
S3 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
S4 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
Empfohlene Startwerte für Vorschübe [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LBJ | 0,17 | 0,61 | 1,03 | 0,12 | 0,44 | 0,74 | 0,09 | 0,33 | 0,55 | 0,08 | 0,29 | 0,48 | 0,07 | 0,26 | 0,44 | .F..LBJ |
.F..LNJ | 0,17 | 0,61 | 1,03 | 0,12 | 0,44 | 0,74 | 0,09 | 0,33 | 0,55 | 0,08 | 0,29 | 0,48 | 0,07 | 0,26 | 0,44 | .F..LNJ |
.E..LBJ | 0,17 | 0,61 | 1,13 | 0,12 | 0,44 | 0,81 | 0,09 | 0,33 | 0,61 | 0,08 | 0,29 | 0,53 | 0,07 | 0,26 | 0,48 | .E..LBJ |
.E..LB | 0,34 | 0,75 | 1,20 | 0,25 | 0,54 | 0,86 | 0,19 | 0,40 | 0,64 | 0,16 | 0,35 | 0,56 | 0,15 | 0,32 | 0,51 | .E..LB |
.S..LB | 0,34 | 0,73 | 1,30 | 0,25 | 0,53 | 0,93 | 0,19 | 0,39 | 0,69 | 0,16 | 0,34 | 0,60 | 0,15 | 0,32 | 0,55 | .S..LB |
.E..GB | 0,34 | 0,87 | 1,39 | 0,25 | 0,62 | 1,00 | 0,19 | 0,47 | 0,74 | 0,16 | 0,41 | 0,65 | 0,15 | 0,37 | 0,59 | .E..GB |
.S..HB | 0,34 | 0,87 | 1,49 | 0,25 | 0,62 | 1,07 | 0,19 | 0,47 | 0,79 | 0,16 | 0,41 | 0,69 | 0,15 | 0,37 | 0,63 | .S..HB |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LBJ | .007 | .025 | .041 | .005 | .018 | .030 | .004 | .013 | .022 | .003 | .012 | .019 | .003 | .011 | .018 | .F..LBJ |
.F..LNJ | .007 | .025 | .041 | .005 | .018 | .030 | .004 | .013 | .022 | .003 | .012 | .019 | .003 | .011 | .018 | .F..LNJ |
.E..LBJ | .007 | .025 | .045 | .005 | .018 | .033 | .004 | .013 | .024 | .003 | .012 | .021 | .003 | .011 | .019 | .E..LBJ |
.E..LB | .014 | .029 | .047 | .010 | .021 | .034 | .007 | .016 | .025 | .006 | .014 | .022 | .006 | .013 | .020 | .E..LB |
.S..LB | .014 | .029 | .051 | .010 | .021 | .037 | .007 | .016 | .027 | .006 | .014 | .024 | .006 | .012 | .022 | .S..LB |
.E..GB | .014 | .034 | .055 | .010 | .025 | .039 | .007 | .018 | .029 | .006 | .016 | .025 | .006 | .015 | .023 | .E..GB |
.S..HB | .014 | .034 | .059 | .010 | .025 | .042 | .007 | .018 | .031 | .006 | .016 | .027 | .006 | .015 | .025 | .S..HB |
Light | General | Heavy |
Speeds
Empfohlene Startwerte für Schnittgeschwindigkeit [m/Min]
Material Group | KC410M | KC422M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | – | – | – | 660 | 580 | 535 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | – | – | – | 410 | 370 | 330 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | – | – | – | 370 | 330 | 305 | 305 | 275 | 250 | |
4 | – | – | – | – | – | – | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | – | – | – | 275 | 255 | 230 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | – | – | – | 330 | 300 | 275 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | 230 | 200 | 175 | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | 270 | 240 | 205 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | 245 | 215 | 190 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 195 | 175 | 150 | 175 | 160 | 140 | |
K | 1 | – | – | – | – | – | – | 325 | 295 | 260 | 275 | 250 | 220 | – | – | – | 505 | 460 | 410 | 435 | 390 | 350 | 355 | 320 | 285 |
2 | – | – | – | – | – | – | 255 | 225 | 215 | 215 | 195 | 180 | – | – | – | 400 | 355 | 330 | 345 | 310 | 280 | 280 | 255 | 230 | |
3 | – | – | – | – | – | – | 215 | 190 | 170 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 290 | 255 | 240 | 235 | 210 | 195 | |
N | 1–2 | 1460 | 1300 | 1195 | 1285 | 1135 | 1050 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1300 | 1195 | 1100 | 1135 | 1050 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC410M | KC422M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | – | – | – | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | – | – | – | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | – | – | – | 1210 | 1090 | 1000 | 1000 | 900 | 820 | |
4 | – | – | – | – | – | – | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | – | – | – | 910 | 840 | 760 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | – | – | – | 1090 | 980 | 900 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | – | – | – | 760 | 660 | 570 | 620 | 540 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | – | – | – | 880 | 790 | 680 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | – | – | – | 800 | 700 | 620 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | – | – | – | 640 | 570 | 490 | 570 | 520 | 460 | |
K | 1 | – | – | – | – | – | – | 1060 | 960 | 850 | 900 | 820 | 720 | – | – | – | 1660 | 1510 | 1340 | 1420 | 1280 | 1150 | 1160 | 1050 | 940 |
2 | – | – | – | – | – | – | 830 | 740 | 700 | 710 | 640 | 590 | – | – | – | 1310 | 1170 | 1090 | 1130 | 1010 | 920 | 920 | 830 | 760 | |
3 | – | – | – | – | – | – | 700 | 620 | 560 | 590 | 530 | 480 | – | – | – | 1100 | 980 | 900 | 950 | 840 | 780 | 770 | 690 | 640 | |
N | 1–2 | 4790 | 4260 | 3920 | 4220 | 3720 | 3440 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 4260 | 3920 | 3600 | 3720 | 3440 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Anwendungsdaten
D1 mm | D1 max mm | max ap mm | ramping angle (°) | ramping length mm |
32 | 41,1 | 9 | 11,0 | 46,3 |
40 | 49,0 | 9 | 7,5 | 68,4 |
50 | 58,9 | 9 | 5,0 | 102,9 |
63 | 71,8 | 9 | 3,9 | 132,0 |
80 | 88,7 | 9 | 2,9 | 177,7 |
100 | 108,6 | 9 | 2,2 | 234,3 |
125 | 133,6 | 9 | 1,7 | 303,2 |
160 | 168,5 | 9 | 1,3 | 396,6 |
Max. DOC AP | mm | Chipload (fz) |
Ap1 max | 3,5 | 1 x fz |
Ap2 max | 9,0 | 0,6 x fz |
Hole Diameter | ||||
D1 mm | D1 max mm | min. mm | max. mm | Ap/Rev. mm |
32 | 41,1 | 61,7 | 81,7 | 4,7 |
40 | 49,0 | 77,5 | 97,6 | 4,7 |
50 | 58,9 | 97,4 | 117,4 | 4,7 |
63 | 71,8 | 123,3 | 143,3 | 4,7 |
80 | 88,7 | 157,2 | 177,2 | 4,7 |
100 | 108,6 | 197,2 | 217,1 | 4,7 |
125 | 133,6 | 247,1 | 267,0 | 4,7 |
160 | 168,5 | 317,1 | 377,0 | 4,7 |
Max. Plunging Depth | mm |
Ap1 max | 3,2 |
D1 inch | D1 max inch | Ap max inch | ramping angle (°) | ramping length inch |
1.25 | 1.61 | .354 | 11,0 | 1.82 |
1.50 | 1.85 | .354 | 8,0 | 2.52 |
2.00 | 2.35 | .354 | 5,2 | 3.89 |
2.50 | 2.85 | .354 | 3,8 | 5.34 |
3.00 | 3.34 | .354 | 3,0 | 6.76 |
4.00 | 4.34 | .354 | 2,1 | 9.66 |
5.00 | 5.34 | .354 | 1,6 | 12.69 |
6.00 | 6.34 | .354 | 1,3 | 15.61 |
max DOC Ap | inch | chipload (fz) |
Ap1 max | .14 | 1 x fz |
Ap2 max | .35 | 0,6 x fz |
hole diameter | ||||
D1 inch | D1 max inch | min inch | max inch | Ap/Rev inch |
1.25 | 1.61 | 2.41 | 3.20 | .185 |
1.50 | 1.85 | 2.91 | 3.69 | .185 |
2.00 | 2.35 | 3.90 | 4.68 | .185 |
2.50 | 2.85 | 4.93 | 5.68 | .185 |
3.00 | 3.34 | 5.89 | 6.68 | .185 |
4.00 | 4.34 | 7.89 | 8.67 | .185 |
5.00 | 5.34 | 9.89 | 10.67 | .185 |
6.00 | 6.34 | 11.89 | 12.67 | .185 |
max plunging depth | inch |
Ap1 max | .13 |
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