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- KSSM 45° • IC20 • シェルミル • メトリック
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KSSM 45° • IC20 • シェルミル • メトリック
シェルミル
特徴と利点
- 消費動力が小さい
- 迅速なインサート交換
- 重切削加工フェイスミーリング
使用法と用途
フェイスミーリング
側面加工/ショルダー加工:緩やかな面取り
ミーリング — スルークーラント
ミーリング — 側面および正面
インサート選択の手引き
Material Group | Light | General | Heavy | |||
(Light geometry) | – | (Strong geometry) | ||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..LD2 | KCPK30 | .E..GP2 | KC725M | .S..GP2 | KCPK30 |
P3–P4 | .E..LD2 | KCPK30 | .S..GP2 | KCPK30 | .S..GNP | KC725M |
P5–P6 | .E..GP2 | KC725M | .S..GP2 | KC725M | .S..GNP | KC725M |
M1–M2 | .E..GP2 | KC725M | .S..GP2 | KC725M | .S..GNP | KC522M |
M3 | .E..GP2 | KC725M | .S..GP2 | KCPK30 | .S..GNP | KC725M |
K1–K2 | – | – | – | – | – | – |
K3 | .E..LD2 | KCPK30 | .E..LD2 | KCPK30 | .S..GP2 | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..GP2 | KC725M | .S..GP2 | KC725M | .S..GNP | KC725M |
S3 | .E..GP2 | KC725M | .S..GP2 | KC725M | .S..GNP | KC725M |
S4 | .E..GP2 | KC725M | .S..GP2 | KC725M | .S..GNP | KC522M |
H1 | – | – | – | – | – | – |
推奨送り量の開始値 [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 3 | 40–100% | ||||||||||||
.E..LD2 | 0,24 | 0,67 | 1,17 | 0,17 | 0,48 | 0,84 | 0,13 | 0,36 | 0,62 | 0,11 | 0,31 | 0,54 | 0,10 | 0,29 | 0,50 | .E..LD2 |
.E..GP2 | 0,30 | 0,74 | 1,28 | 0,21 | 0,53 | 0,91 | 0,16 | 0,40 | 0,68 | 0,14 | 0,35 | 0,59 | 0,13 | 0,32 | 0,54 | .E..GP2 |
.S..GP2 | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .S..GP2 |
.S..GNP | 0,33 | 0,84 | 1,35 | 0,24 | 0,60 | 0,97 | 0,18 | 0,45 | 0,72 | 0,16 | 0,39 | 0,63 | 0,14 | 0,36 | 0,57 | .S..GNP |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LD2 | .009 | .026 | .046 | .007 | .019 | .033 | .005 | .014 | .024 | .004 | .012 | .021 | .004 | .011 | .020 | .E..LD2 |
.E..GP2 | .012 | .029 | .050 | .008 | .021 | .036 | .006 | .015 | .027 | .005 | .014 | .023 | .005 | .012 | .021 | .E..GP2 |
.S..GP2 | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .S..GP2 |
.S..GNP | .013 | .033 | .053 | .009 | .024 | .038 | .007 | .018 | .028 | .006 | .015 | .025 | .006 | .014 | .023 | .S..GNP |
Light | General | Heavy |
推奨切削速度の開始値 [m/min]
Material Group | KC522M | KC725M | KCPK30 | |||||||
P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 |
2 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | |
3 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | |
4 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | |
5 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | |
6 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | |
M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 |
2 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | |
3 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | |
K | 1 | 275 | 250 | 220 | – | – | – | 355 | 320 | 285 |
2 | 215 | 195 | 180 | – | – | – | 280 | 255 | 230 | |
3 | 180 | 160 | 145 | – | – | – | 235 | 210 | 195 | |
N | 1–2 | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | |
S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – |
2 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | |
3 | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | |
4 | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | |
H | 1 | 145 | 110 | 85 | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC522M | KC725M | KCPK30 | KC935M | |||||||||
P | 1 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 | 1550 | 1360 | 1260 |
2 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | 960 | 860 | 780 | |
3 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | 860 | 780 | 710 | |
4 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | 650 | 600 | 540 | |
5 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | 890 | 790 | 720 | |
6 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | – | 540 | 470 | – | |
M | 1 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 | 1010 | 890 | 820 |
2 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | 920 | 830 | 760 | |
3 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | 680 | 610 | – | |
K | 1 | 900 | 820 | 720 | – | – | – | 1160 | 1050 | 940 | 1010 | 910 | 820 |
2 | 710 | 640 | 590 | – | – | – | 920 | 830 | 760 | 800 | 720 | 660 | |
3 | 590 | 530 | 480 | – | – | – | 770 | 690 | 640 | 670 | 600 | 550 | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
2 | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
3 | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
4 | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
H | 1 | 470 | 360 | 280 | – | – | – | – | – | – | – | – | – |