KSEM PLUS™ Inserts
The KSEM PLUS™, DFT and DFR inserts for modular drills with A1 heads are great for steel, cast iron materials, and stainless-steel environments where a highly productive large-diameter drill system is required. They can be used at very high cutting speeds enabling advanced metal removal rates. For more difficult applications, use the more versatile KSEM PLUS B1 head with DFC inserts. The DFC inserts provide lateral guidance, ensuring good hole quality. Additionally, KSEM PLUS centering inserts are designed with a straight cutting edge for maximum stability in short chipping steels and interrupted cuts.
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Workpiece Material
Workpiece Material
- P Steel (107)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(107)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(107)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(107)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(107)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(107)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(98)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(98)
- M Stainless Steel (106)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(106)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(106)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(92)
- K Cast Iron (88)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(88)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(88)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(88)
- N Non-Ferrous Materials (83)
- N1Wrought Aluminum (82)
- N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(82)
- N3High-Silicon Aluminum Alloys Si >12.2%(82)
- N4Copper, Brass, Zinc-based on machinability index range of 70-100 (68)
- N5Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass (77)
- N6Carbon, Graphite Composites, CFRP (68)
- N7MMC's (64)
- S High-Temp Alloys (92)
- S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(92)
- S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(92)
- S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(92)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(92)
- H Hardened Materials (5)
- H1Hardened Materials 44-48 HRC(5)
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- BR (4)
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- SG (58)
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Cutting Diameter
Cutting Diameter
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Cutting Diameter
Cutting Diameter
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Cutting Condition
Cutting Condition
- Interrupted (74)
- Stable (79)
- Unstable (74)
Cutting Edges Per Insert
Cutting Edges Per Insert
- 0.0 (28)
- 2.0 (34)
- 3.0 (45)
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Corner Radius
Corner Radius
- 0.016 in(4)
- 0.031 in(45)
- 0.039 in(6)
- 0.047 in(12)
- 0.063 in(6)
- 0.079 in(6)
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Corner Radius
Corner Radius
- 0.4 mm(4)
- 0.8 mm(45)
- 1.0 mm(6)
- 1.201 mm(12)
- 1.6 mm(6)
- 2.0 mm(6)
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Application
Minimum Depth of Cut
Minimum Feed
Minimum Feed
Grade Of Cutting Tool
Grade Of Cutting Tool
- KC7140 (15)
- KC7225 (1)
- KC7315 (28)
- KCU25 (29)
- KCU40 (34)
Front-End
Insert Shape
Insert Shape
- B-PARALLELOGRAM 82 (4)
- D-DIAMOND/RHOMBIC 90 (30)
- KSEM DRILL (28)
- X-TRIGON 84 (45)
Point Angle
Point Angle
- 140.0 (28)
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Insert Geometry
Shape
Shape
- B-PARALLELOGRAM 82 (4)
- D-DIAMOND/RHOMBIC 90 (30)
- KSEM DRILL (28)
- X-TRIGON 84 (45)
Insert IC Size
Insert IC Size
- 8.0 mm(14)
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- 12.0 mm(10)
- 15.0 mm(10)
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Insert IC Size
Insert IC Size
- 0.315 in(14)
- 0.394 in(15)
- 0.473 in(10)
- 0.591 in(10)
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Insert Seat Size
Insert Seat Size
- 1 (3)
- 10 (4)
- 2 (1)
- 3 (3)
- 4 (2)
- 5 (2)
- 6 (2)
- 7 (2)
- 8 (2)
- 9 (4)
- A (1)
- B (1)
- C (1)
Cutting Edge Length
Cutting Edge Length
- 5.301 mm(10)
- 6.625 mm(15)
- 7.95 mm(10)
- 9.925 mm(10)
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Cutting Edge Length
Cutting Edge Length
- 0.209 in(10)
- 0.261 in(15)
- 0.313 in(10)
- 0.391 in(10)
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Chip Breaker CBMD
Chip Breaker CBMD
- DS (28)
- GD (2)
- HP (28)
- HPF (5)
- LD (1)
- MD (15)
Cutting Diameter Insert
Cutting Diameter Insert
- 0.512 in(1)
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- 0.709 in(1)
- 0.748 in(1)
- 0.787 in(1)
- 0.828 in(1)
- 0.866 in(1)
- 0.906 in(1)
- 0.946 in(1)
- 0.984 in(1)
- 1.024 in(1)
- 1.063 in(1)
- 1.102 in(1)
- 1.143 in(1)
- 1.181 in(1)
- 1.22 in(1)
- 1.26 in(1)
- 1.299 in(1)
- 1.339 in(1)
- 1.379 in(1)
- 1.417 in(1)
- 1.457 in(1)
- 1.496 in(1)
- 1.536 in(1)
- 1.575 in(1)
to
Cutting Diameter Insert
Cutting Diameter Insert
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