Product Similar To:
Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric
Shell Mills • Metric
Material Number5153892
ISO Catalog IDKDR80Z05S27RN16ANSI Catalog IDKDR80Z05S27RN16
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
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- Overview
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Material Number | 5153892 |
ISO Catalog ID | KDR80Z05S27RN16 |
ANSI Catalog ID | KDR80Z05S27RN16 |
[D1MAX] Maximum Cutting Diameter | 80 mm |
[D1MAX] Maximum Cutting Diameter | 3.15 in |
[D1] Effective Cutting Diameter | 64 mm |
[D1] Effective Cutting Diameter | 2.52 in |
[D] Adapter / Shank / Bore Diameter | 27 mm |
[D] Adapter / Shank / Bore Diameter | 1.063 in |
[D6] Hub Diameter | 60 mm |
[D6] Hub Diameter | 2.362 in |
[L] Overall Length | 50 mm |
[L] Overall Length | 1.969 in |
[AP1MAX] 1st Maximum Cutting Depth | 3.96 mm |
[AP1MAX] 1st Maximum Cutting Depth | .156 in |
Number of Inserts | 5 |
Maximum Ramping Angle | 0.32 |
Weight Kilograms | 0.88 |
Max RPM | 19500 |
Gage Insert | RNGJ1605M0____ |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
Uses and application
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
Features and benefits
- Double-sided round inserts with 12 indexable positions.
- Anti-rotation features enable higher cutting data and extra stability.
- Pocketing and profiling capabilities.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LDJ | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .E..LDJ | KC522M | .S..GD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LDJ | KC725M | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .E..LDJ | KC522M | .S..HD | KC725M | .S..GD | KCSM40 |
M3 | .E..LDJ | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KC520M | .S..HD | KCK15 |
K3 | .S..GD | KCPK30 | .S..HD | KC520M | .S..HD | KCK15 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LDJ | KC725M | .S..GD | KCSM40 | .S..HD | KC725M |
S3 | .E..LDJ | KC725M | .S..GD | KCSM40 | .S..HD | KCPM40 |
S4 | .E..LDJ | KC522M | .S..GD | KCSM40 | .S..HD | KC725M |
H1 | – | – | – | – | – | – |
Feeds
At 8,00 Axial Depth of Cut (ap)
Insert Geometry | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LDJ | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,57 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LDJ |
.E..LD | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,57 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LD |
.S..GD | 0,23 | 0,50 | 0,89 | 0,17 | 0,36 | 0,64 | 0,13 | 0,27 | 0,48 | 0,11 | 0,24 | 0,42 | 0,10 | 0,22 | 0,38 | .S..GD |
.S..HD | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..HD |
At 2,50 Axial Depth of Cut (ap)
Light | General | Heavy |
At 1,50 Axial Depth of Cut (ap)
Insert Geometry | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,17 | 0,61 | 1,10 | 0,12 | 0,44 | 0,79 | 0,09 | 0,33 | 0,59 | 0,08 | 0,29 | 0,51 | 0,07 | 0,26 | 0,47 | .E..LDJ |
.E..LD | 0,17 | 0,61 | 1,10 | 0,12 | 0,44 | 0,79 | 0,09 | 0,33 | 0,59 | 0,08 | 0,29 | 0,51 | 0,07 | 0,26 | 0,47 | .E..LD |
.S..GD | 0,32 | 0,70 | 1,24 | 0,23 | 0,50 | 0,89 | 0,18 | 0,38 | 0,66 | 0,15 | 0,33 | 0,58 | 0,14 | 0,30 | 0,53 | .S..GD |
.S..HD | 0,32 | 0,81 | 1,32 | 0,23 | 0,59 | 0,94 | 0,18 | 0,44 | 0,70 | 0,15 | 0,38 | 0,61 | 0,14 | 0,35 | 0,56 | .S..HD |
At 1,00 Axial Depth of Cut (ap)
Insert Geometry | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,26 | 0,92 | 1,67 | 0,19 | 0,66 | 1,19 | 0,14 | 0,49 | 0,89 | 0,12 | 0,43 | 0,77 | 0,11 | 0,39 | 0,71 | .E..LDJ |
.E..LD | 0,26 | 0,92 | 1,67 | 0,19 | 0,66 | 1,19 | 0,14 | 0,49 | 0,89 | 0,12 | 0,43 | 0,77 | 0,11 | 0,39 | 0,71 | .E..LD |
.S..GD | 0,49 | 1,05 | 1,88 | 0,35 | 0,75 | 1,34 | 0,26 | 0,56 | 0,99 | 0,23 | 0,49 | 0,86 | 0,21 | 0,45 | 0,79 | .S..GD |
.S..HD | 0,49 | 1,23 | 2,00 | 0,35 | 0,88 | 1,42 | 0,26 | 0,66 | 1,05 | 0,23 | 0,57 | 0,92 | 0,21 | 0,52 | 0,84 | .S..HD |
Insert Geometry | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,21 | 0,76 | 1,38 | 0,15 | 0,55 | 0,99 | 0,12 | 0,41 | 0,74 | 0,10 | 0,36 | 0,64 | 0,09 | 0,33 | 0,59 | .E..LDJ |
.E..LD | 0,21 | 0,76 | 1,38 | 0,15 | 0,55 | 0,99 | 0,12 | 0,41 | 0,74 | 0,10 | 0,36 | 0,64 | 0,09 | 0,33 | 0,59 | .E..LD |
.S..GD | 0,40 | 0,87 | 1,55 | 0,29 | 0,63 | 1,11 | 0,22 | 0,47 | 0,82 | 0,19 | 0,41 | 0,72 | 0,17 | 0,37 | 0,66 | .S..GD |
.S..HD | 0,40 | 1,02 | 1,65 | 0,29 | 0,73 | 1,18 | 0,22 | 0,55 | 0,87 | 0,19 | 0,48 | 0,76 | 0,17 | 0,44 | 0,70 | .S..HD |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCMP30 | KCPK30 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 660 | 580 | 535 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | 410 | 370 | 330 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | 370 | 330 | 305 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | 305 | 275 | 250 | |
4 | – | – | – | – | – | – | 275 | 255 | 230 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | 330 | 300 | 275 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | 230 | 200 | 175 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | 270 | 240 | 205 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | 245 | 215 | 190 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | 195 | 175 | 150 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | 175 | 160 | 140 | |
K | 1 | 505 | 460 | 410 | 325 | 295 | 260 | 435 | 390 | 350 | 275 | 250 | 220 | – | – | – | – | – | – | – | – | – |
2 | 400 | 355 | 330 | 255 | 225 | 215 | 345 | 310 | 280 | 215 | 195 | 180 | – | – | – | – | – | – | – | – | – | |
3 | 335 | 300 | 275 | 215 | 190 | 170 | 290 | 255 | 240 | 180 | 160 | 145 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | 45 | 35 | 30 |
2 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | 45 | 35 | 30 | |
3 | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | 55 | 45 | 30 | |
4 | – | – | – | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | 75 | 55 | 35 | |
H | 1 | – | – | – | – | – | – | 170 | 140 | 115 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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