Spiral Circular
Slotting: Shoulder
Planfräsen
Spiralförmiges Interpolieren
Schräg-Eintauchfräsen Ins Volle
Auskammern
Senken
Tauchfräsen: Kugelkopf / Vollradius
Inclined Square End MillDownloaded file will be available after import in the {{cadTool}} tool library.
| Material Nummer | 5659563 |
| ISO Katalog Nummer | 7792VXE16CA050Z3R102 |
| ANSI Katalog Nummer | 7792VXE16CA050Z3R102 |
| [D1MAX] Schnittdurchmesser max. | 50 mm |
| [D1MAX] Schnittdurchmesser max. | 1.969 in |
| [D] Adapter/Schaft/Bohrungsdurchmesser | 40 mm |
| [D] Adapter/Schaft/Bohrungsdurchmesser | 1.575 in |
| [D1] Effektiver Schneidendurchmesser | 25.83 mm |
| [D1] Effektiver Schneidendurchmesser | 1.017 in |
| [L] Gesamtlänge | 172 mm |
| [L] Gesamtlänge | 6.772 in |
| [L2] Kopflänge | 102 mm |
| [L2] Kopflänge | 4.015 in |
| [AP1MAX] 1. maximale Schnitttiefe | 3.5 mm |
| [AP1MAX] 1. maximale Schnitttiefe | .138 in |
| [Z] Anzahl der Spannuten | 3 |
Spiral CircularSlotting: ShoulderPlanfräsenSpiralförmiges InterpolierenSchräg-Eintauchfräsen Ins VolleAuskammernSenkenTauchfräsen: Kugelkopf / VollradiusInclined Square End MillLösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
| 7792 Series • IC16 • Insert Selection Guide | ||||||
| Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | |||
| – | (Leicht schneidende Geometrie) | – | (Stabile Geometrie) | |||
| – | Verschleiß- festigkeit |  | Zähigkeit | |||
| – | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte |
| P1-P2 | ...M41 | KCPM40 | ...M41 | KCPM40 | ...D41 | KCPM40 |
| P3-P4 | ...M41 | KCPM40 | …D | KCPM40 | …D41 | KCPM40 |
| P5-P6 | ...M41 | KCPM40 | ...D41 | KCPM40 | ...D41 | KCPM40 |
| M1-M2 | ...M41 | KCSM40 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| M3 | ...M41 | KCSM40 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| K1-K2 | …D | KCK15 | …D | KCK15 | …D | KCPK30 |
| K3 | …D | KCPK30 | …D | KCPK30 | …D | KCPK30 |
| N1-N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1-S2 | ...M41 | KCSM40 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| S3 | KCSM40 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| S4 | KCSM40 | SP6519 | ...D41 | KCSM40 | ...D41 | KCSM40 |
| H1 | …D | KC522M | …D | KC522M | …D | KC522M |
| 7792 Series • IC16 • Recommended Starting Feeds [mm/th] | |||||||
| Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | ||||||
| DOC | 30% | 40–100% | |||||
| (mm) | L | M | H | L | M | H | |
| .S..D | 3,5 | 0,21 | 0,52 | 0,83 | 0,19 | 0,47 | 0,76 |
| .S..D | 2,5 | 0,24 | 0,61 | 0,97 | 0,22 | 0,55 | 0,89 |
| .S..D | 2 | 0,27 | 0,67 | 1,08 | 0,25 | 0,62 | 0,99 |
| .E..D41 | 3,5 | 0,14 | 0,46 | 0,76 | 0,13 | 0,42 | 0,70 |
| .E..D41 | 2,5 | 0,17 | 0,54 | 0,89 | 0,15 | 0,49 | 0,82 |
| .E..D41 | 2 | 0,19 | 0,60 | 0,99 | 0,17 | 0,55 | 0,91 |
| .E..M41 | 2,7 | 0,14 | 0,46 | 0,76 | 0,13 | 0,42 | 0,70 |
| .E..M41 | 2 | 0,19 | 0,60 | 0,99 | 0,17 | 0,55 | 0,91 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||
| 7792 Series • IC16 • Recommended Starting Feeds for Plunging [mm/th] | ||||
| Schneidkörper- Geometrie |  | Programmierter Vorschub pro Zahn (fz) | ||
| L | M | H | ||
| .S..D | 0,10 | 0,25 | 0,41 | |
| .E..D41 | 0,07 | 0,23 | 0,38 | |
| .E..M41 | 0,07 | 0,23 | 0,38 | |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | ||||
| 7792 Series • IC16 • Recommended Starting Feeds [IPT] | |||||||
| Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | ||||||
| DOC | 30% | 40–100% | |||||
| (Inch) | L | M | H | L | M | H | |
| .S..D | 0.14 | 0.008 | 0.020 | 0.032 | 0.007 | 0.019 | 0.030 |
| .S..D | 0.1 | 0.009 | 0.024 | 0.038 | 0.009 | 0.022 | 0.035 |
| .S..D | 0.08 | 0.011 | 0.026 | 0.042 | 0.010 | 0.024 | 0.039 |
| .E..D41 | 0.14 | 0.006 | 0.018 | 0.030 | 0.005 | 0.017 | 0.028 |
| .E..D41 | 0.1 | 0.007 | 0.021 | 0.036 | 0.006 | 0.019 | 0.032 |
| .E..D41 | 0.08 | 0.007 | 0.024 | 0.039 | 0.007 | 0.022 | 0.036 |
| .E..M41 | 0.107 | 0.006 | 0.018 | 0.030 | 0.005 | 0.017 | 0.028 |
| .E..M41 | 0.08 | 0.007 | 0.024 | 0.039 | 0.007 | 0.022 | 0.036 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||
| 7792 Series • IC16 • Recommended Starting Feeds for Plunging [IPT] | ||||
| Schneidkörper- Geometrie | | Programmierter Vorschub pro Zahn (fz) | ||
| L | M | H | ||
| .S..D | 0.004 | 0.010 | 0.016 | |
| .E..D41 | 0.003 | 0.009 | 0.015 | |
| .E..M41 | 0.003 | 0.009 | 0.015 | |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | ||||
| 7792 Series IC16 • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||
| Schneidstoffsorte | KC522M | KCPK30 | KCPM40 | KCSM40 | SC6525 | SP6519 | X400 | X500 | |||||||||||||||||
| Spandicke hex mm | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | |||||||||
| Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
| P | 1 | 330 | 285 | 270 | 455 | 395 | 370 | 295 | 260 | 245 | 350 | 320 | 300 | 371 | 254 | 142 | 295 | 215 | 130 | 260 | 190 | 120 | 270 | 200 | 130 |
| 2 | 275 | 240 | 200 | 280 | 255 | 230 | 250 | 215 | 180 | 300 | 270 | 220 | 325 | 225 | 121 | 260 | 190 | 115 | 230 | 170 | 105 | 240 | 280 | 115 | |
| 3 | 255 | 215 | 175 | 255 | 230 | 205 | 230 | 195 | 160 | 280 | 240 | 195 | 292 | 200 | 104 | 230 | 165 | 100 | 200 | 150 | 95 | 210 | 155 | 100 | |
| 4 | 225 | 185 | 150 | 225 | 185 | 160 | 205 | 170 | 135 | 240 | 205 | 165 | 208 | 145 | 79 | 175 | 125 | 75 | 150 | 110 | 70 | 160 | 120 | 75 | |
| 5 | 185 | 170 | 150 | 190 | 170 | 150 | 170 | 155 | 135 | 200 | 180 | 160 | 158 | 120 | 79 | 140 | 105 | 70 | – | – | – | 130 | 100 | 70 | |
| 6 | 165 | 125 | 100 | 160 | 135 | 110 | 150 | 115 | 90 | 180 | 140 | 100 | 142 | 100 | 58 | 120 | 85 | 50 | – | – | – | 110 | 80 | 50 | |
| M | 1 | 205 | 180 | 165 | 205 | 185 | 155 | 195 | 170 | 155 | 260 | 210 | 185 | 192 | 154 | 121 | 270 | 195 | 115 | – | – | – | 250 | 185 | 115 |
| 2 | 185 | 160 | 130 | 185 | 160 | 140 | 175 | 150 | 125 | 235 | 180 | 145 | 258 | 183 | 108 | 235 | 170 | 105 | – | – | – | 220 | 160 | 100 | |
| 3 | 140 | 120 | 95 | 145 | 130 | 115 | 130 | 115 | 90 | 175 | 145 | 110 | 208 | 150 | 92 | 195 | 140 | 85 | – | – | – | 180 | 130 | 80 | |
| K | 1 | 230 | 205 | 185 | 295 | 265 | 240 | – | – | – | – | – | – | 392 | 271 | 146 | – | – | – | – | – | – | – | – | – |
| 2 | 180 | 160 | 150 | 235 | 210 | 190 | – | – | – | – | – | – | 304 | 208 | 117 | – | – | – | – | – | – | – | – | – | |
| 3 | 150 | 135 | 120 | 195 | 175 | 160 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 40 | 35 | 25 | – | – | – | 40 | 35 | 30 | 50 | 40 | 25 | – | – | – | 55 | 40 | 20 | – | – | – | 45 | 35 | 25 |
| 2 | 40 | 35 | 25 | – | – | – | 40 | 35 | 30 | 55 | 40 | 25 | – | – | – | 45 | 35 | 20 | – | – | – | 45 | 30 | 20 | |
| 3 | 50 | 40 | 25 | – | – | – | 50 | 40 | 30 | 65 | 45 | 30 | – | – | – | 55 | 40 | 25 | – | – | – | 50 | 40 | 25 | |
| 4 | 50 | 45 | 35 | 50 | 45 | 35 | 55 | 50 | 35 | 75 | 60 | 40 | – | – | – | 80 | 55 | 35 | – | – | – | 60 | 50 | 35 | |
| H | 1 | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 95 | 70 | 45 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 80 | 60 | 35 | – | – | – | |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||
| 7792 Series IC16 • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||
| Schneidstoffsorte | KC522M | KCPK30 | KCPM40 | KCSM40 | SC6525 | SP6519 | X400 | X500 | |||||||||||||||||
| Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | |||||||||
| Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
| P | 1 | 1085 | 935 | 885 | 1495 | 1295 | 1215 | 970 | 855 | 805 | 1150 | 1050 | 985 | 1217 | 833 | 458 | 970 | 705 | 425 | 855 | 625 | 395 | 885 | 655 | 425 |
| 2 | 900 | 785 | 655 | 920 | 835 | 755 | 820 | 705 | 590 | 985 | 885 | 720 | 1067 | 742 | 396 | 855 | 625 | 375 | 755 | 560 | 345 | 785 | 920 | 375 | |
| 3 | 835 | 705 | 575 | 835 | 755 | 675 | 755 | 640 | 525 | 920 | 785 | 640 | 950 | 654 | 346 | 755 | 540 | 330 | 655 | 490 | 310 | 690 | 510 | 330 | |
| 4 | 740 | 605 | 490 | 740 | 605 | 525 | 675 | 560 | 445 | 785 | 675 | 540 | 692 | 475 | 258 | 575 | 410 | 245 | 490 | 360 | 230 | 525 | 395 | 245 | |
| 5 | 605 | 560 | 490 | 625 | 560 | 490 | 560 | 510 | 445 | 655 | 590 | 525 | 525 | 396 | 258 | 460 | 345 | 230 | – | – | – | 425 | 330 | 230 | |
| 6 | 540 | 410 | 330 | 525 | 445 | 360 | 490 | 375 | 295 | 590 | 460 | 330 | 458 | 329 | 196 | 395 | 280 | 165 | – | – | – | 360 | 260 | 165 | |
| M | 1 | 675 | 590 | 540 | 675 | 605 | 510 | 640 | 560 | 510 | 855 | 690 | 605 | 625 | 508 | 396 | 885 | 640 | 375 | – | – | – | 820 | 605 | 375 |
| 2 | 605 | 525 | 425 | 605 | 525 | 460 | 575 | 490 | 410 | 770 | 590 | 475 | 854 | 604 | 358 | 770 | 560 | 345 | – | – | – | 720 | 525 | 330 | |
| 3 | 460 | 395 | 310 | 475 | 425 | 375 | 425 | 375 | 295 | 575 | 475 | 360 | 692 | 492 | 296 | 640 | 460 | 280 | – | – | – | 590 | 425 | 260 | |
| K | 1 | 755 | 675 | 605 | 970 | 870 | 785 | – | – | – | – | – | – | 1279 | 883 | 475 | – | – | – | – | – | – | – | – | – |
| 2 | 590 | 525 | 490 | 770 | 690 | 625 | – | – | – | – | – | – | 1000 | 692 | 375 | – | – | – | – | – | – | – | – | – | |
| 3 | 490 | 445 | 395 | 640 | 575 | 525 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 130 | 115 | 80 | – | – | – | 130 | 115 | 100 | 165 | 130 | 80 | – | – | – | 180 | 130 | 65 | – | – | – | 150 | 115 | 80 |
| 2 | 130 | 115 | 80 | – | – | – | 130 | 115 | 100 | 180 | 130 | 80 | – | – | – | 150 | 115 | 65 | – | – | – | 150 | 100 | 65 | |
| 3 | 165 | 130 | 80 | – | – | – | 165 | 130 | 100 | 215 | 150 | 100 | – | – | – | 180 | 130 | 80 | – | – | – | 165 | 130 | 80 | |
| 4 | 165 | 150 | 115 | 165 | 150 | 115 | 180 | 165 | 115 | 245 | 195 | 130 | – | – | – | 260 | 180 | 115 | – | – | – | 195 | 165 | 115 | |
| H | 1 | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 230 | 150 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 260 | 195 | 115 | – | – | – | |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||
| 7792 Series IC16 • Ramping Application Data • Curved Edges • Metric | |||||
| D1 max | Eintauch- winkel (°) | ae max | Anstei- | DH min [mm] - (min hole diameter) | DH min (min Bohrungsdurchmesser) |
| 40 | 2.55° | 13 | 16,3 | 50 | 78 |
| 50 | 1.36° | 13 | 26,1 | 70 | 98 |
| 52 | 1.24° | 13 | 28 | 74 | 102 |
| 63 | 0.86° | 13 | 39 | 96 | 124 |
| 66 | 0.8° | 13 | 41,9 | 102 | 130 |
| 80 | 0.58° | 13 | 55,9 | 130 | 158 |
| 100 | 0.42° | 13 | 75,9 | 170 | 198 |
| 125 | 0.32° | 13 | 100,9 | 220 | 248 |
| 160 | 0.23° | 13 | 135,8 | 290 | 318 |
| NOTE: Maximum ramp angle decreases as nose radius increases. | |||||
| 7792 Series IC16 • Ramping Application Data • Straight-Edged Inserts • Metric | |||||
| D1 max | Eintauch- winkel (°) | ae max | Anstei- | DH min [mm] - (min hole diameter) | DH min (min Bohrungsdurchmesser) |
| 40 | 3.7° | 12,3 | 17,85 | 50 | 78 |
| 50 | 2.25° | 12,3 | 27,72 | 70 | 98 |
| 52 | 1.65° | 12,3 | 29,82 | 74 | 102 |
| 63 | 1.4° | 12,3 | 40,8 | 96 | 124 |
| 66 | 1.3° | 12,3 | 43,7 | 102 | 130 |
| 80 | 0.8° | 12,3 | 57,7 | 130 | 158 |
| 100 | 0.65° | 12,3 | 77,53 | 170 | 198 |
| 125 | 0.5° | 12,3 | 102,5 | 220 | 248 |
| 160 | 0.27° | 12,3 | 137,46 | 290 | 318 |
| NOTE: Maximum ramp angle decreases as nose radius increases. | |||||
| 7792 Series IC16 • Programing Data • Curved Edges • Metric [mm] | |||
| IC | Eckenradius | R | L |
| 06 | 0,8 | 1,37 | 0,4 |
| 09 | 0,8 | 2,01 | 0,73 |
| 1,2 | 2,27 | 0,67 | |
| 12 | 0,8 | 2,5 | 1,02 |
| 1,2 | 2,73 | 0,97 | |
| 16 | 1,2 | 4,18 | 1,46 |
| 7792 Series IC16 • Programing Data • Straight-Edged Inserts • Metric [mm] | |||
| IC | Eckenradius | R | L |
| 06 | 0,8 | 1,46 | 0,529 |
| 09 | 0,8 | 2,13 | 1,025 |
| 1,2 | 2,25 | 0,95 | |
| 12 | 0,8 | 2,46 | 1,33 |
| 1,2 | 2,79 | 1,27 | |
| 2 | 3,42 | 1,13 | |
| 16 | 1,2 | 3,56 | 1,82 |
| CNC Program • Corner Radius Definition The use of common CAD/CAM systems requires a round insert dimension to be known for cavity machining. For finish pass applications: Wiper facet for finishing use max. feed 0,8mm. | |||
| 7792 Series IC16 • Ramping Application Data • Straight-Edged Inserts • Inch | |||||
| D1 max | Eintauch- winkel (°) | ae max | Anstei- | DH min [Inch] - (min hole diameter) | DH min (min Bohrungsdurchmesser) |
| 1.5 | 4.53° | 0.484 | 0.628 | 1.818 | 2.921 |
| 2.0 | 2.44° | 0.484 | 1.122 | 2.818 | 3.921 |
| 2.5 | 1.51° | 0.484 | 1.626 | 3.818 | 4.921 |
| 3.0 | 0.96° | 0.484 | 2.122 | 4.818 | 5.921 |
| 4.0 | 0.62° | 0.484 | 3.114 | 6.818 | 7.921 |
| 5.0 | 0.52° | 0.484 | 4.114 | 8.818 | 9.921 |
| 6.0 | 0.32° | 0.484 | 5.115 | 10.818 | 11.921 |
| NOTE: Maximum ramp angle decreases as nose radius increases. | |||||
| 7792 Series IC16 • Ramping Application Data • Curved Edges • Inch | |||||
| D1 max | Eintauch- winkel (°) | ae max | Anstei- | DH min [Inch] - (min hole diameter) | DH min (min Bohrungsdurchmesser) |
| 1.5 | 3° | 0.512 | 0.55 | 1.818 | 2.921 |
| 2.0 | 2.85° | 0.512 | 1.05 | 2.818 | 3.921 |
| 2.5 | 1° | 0.512 | 1.56 | 3.818 | 4.921 |
| 3.0 | 0.58° | 0.512 | 1.96 | 4.818 | 5.921 |
| 4.0 | 0.51° | 0.512 | 2.96 | 6.818 | 7.921 |
| 5.0 | 0.37° | 0.512 | 3.96 | 8.818 | 9.921 |
| 6.0 | 0.27° | 0.512 | 4.96 | 10.818 | 11.921 |
| NOTE: Maximum ramp angle decreases as nose radius increases. | |||||
| 7792 Series IC16 • Programing Data • Curved Edges • Inch [inch] | |||
| IC | Eckenradius | R | L |
| 06 | 0.031 | 0.057 | 0.016 |
| 09 | 0.031 | 0.079 | 0.028 |
| 0.047 | 0.089 | 0.026 | |
| 12 | 0.031 | 0.098 | 0.040 |
| 0.047 | 0.107 | 0.038 | |
| 16 | 0.047 | 0.164 | 0.057 |
| 7792 Series IC16 • Programing Data • Straight-Edged Inserts • Inch [inch] | |||
| IC | Eckenradius | R | L |
| 06 | 0.031 | 0.057 | 0.021 |
| 09 | 0.031 | 0.084 | 0.040 |
| 0.047 | 0.088 | 0.037 | |
| 12 | 0.031 | 0.097 | 0.052 |
| 0.047 | 0.109 | 0.050 | |
| 0.079 | 0.134 | 0.044 | |
| 16 | 0.047 | 0.140 | 0.072 |
| CNC Program • Corner Radius Definition The use of common CAD/CAM systems requires a round insert dimension to be known for cavity machining. For finish pass applications: Wiper facet for finishing use max. feed 0.031". | |||
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