Produkt ähnlich wie:
Inserts for Rodeka™ IC 16 • RNGJ16-LD/-LDJ
Indexable Inserts • RN.J16..
Material Nummer5152605
ISO Katalog NummerRNGJ1605M0ELDANSI Katalog NummerRNGJ1605M0ELD
- P Stahl
- M Rostfreier Stahl
- S Hochwarmfeste Legierungen
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Material Nummer | 5152605 |
ISO Katalog Nummer | RNGJ1605M0ELD |
ANSI Katalog Nummer | RNGJ1605M0ELD |
Sorte | KCMP30 |
[D] Wendeschneidplatten-Größe (Inkreis) | 16 mm |
[D] Wendeschneidplatten-Größe (Inkreis) | .6299 in |
[S] Dicke der Wendeschneidplatte | 5.522 mm |
[S] Dicke der Wendeschneidplatte | .2174 in |
Mittlere Spandicke [HM] | 0.038 mm |
Mittlere Spandicke [HM] | .0015 in |
Wendeschneidplatte Anzahl der Schneidkanten | 12 |
Werkstoffe
- Stahl
- Rostfreier Stahl
- Hochwarmfeste Legierungen
Grades
KCMP30
Eine Hartmetallsorte mit Multilayer TiN-TiCN-Al2O3 CVD-Beschichtung, die dem fortschrittlichen Beyond™ Nachbehandlungsverfahren unterzogen und mit einem sehr zähen Substrat versehen wurde. KCPK30 ist bei der allgemeinen Fräsbearbeitung und beim Schruppfräsen von Stählen umfassend einsetzbar. Die Sorte erzielt beste Leistungen bei der Trockenbearbeitung, eignet sich jedoch auch zur Nassbearbeitung.
Features and benefits
- -LD geometry is the first choice for stainless steel and titanium machining at lower cutting forces.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
Insert Selection
Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | |||
– | (Leicht schneidende Geometrie) | – | (Stabile Geometrie) | |||
– | Verschleiß- festigkeit | Zähigkeit | ||||
– | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte |
P1–P2 | .E..LDJ | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .E..LDJ | KC522M | .S..GD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LDJ | KC725M | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .E..LDJ | KC522M | .S..HD | KC725M | .S..GD | KCSM40 |
M3 | .E..LDJ | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KC520M | .S..HD | KCK15 |
K3 | .S..GD | KCPK30 | .S..HD | KC520M | .S..HD | KCK15 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LDJ | KC725M | .S..GD | KCSM40 | .S..HD | KC725M |
S3 | .E..LDJ | KC725M | .S..GD | KCSM40 | .S..HD | KCPM40 |
S4 | .E..LDJ | KC522M | .S..GD | KCSM40 | .S..HD | KC725M |
H1 | – | – | – | – | – | – |
Feeds
Bei einer axialen Schnitttiefe von 8,00 (ap)
Schneidkörper- Geometrie | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Schneidkörper- Geometrie | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LDJ | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,57 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LDJ |
.E..LD | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,57 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LD |
.S..GD | 0,23 | 0,50 | 0,89 | 0,17 | 0,36 | 0,64 | 0,13 | 0,27 | 0,48 | 0,11 | 0,24 | 0,42 | 0,10 | 0,22 | 0,38 | .S..GD |
.S..HD | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..HD |
Bei einer axialen Schnitttiefe von 2,50 (ap)
Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung |
Bei einer axialen Schnitttiefe von 1,50 (ap)
Schneidkörper- Geometrie | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Schneidkörper- Geometrie | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,17 | 0,61 | 1,10 | 0,12 | 0,44 | 0,79 | 0,09 | 0,33 | 0,59 | 0,08 | 0,29 | 0,51 | 0,07 | 0,26 | 0,47 | .E..LDJ |
.E..LD | 0,17 | 0,61 | 1,10 | 0,12 | 0,44 | 0,79 | 0,09 | 0,33 | 0,59 | 0,08 | 0,29 | 0,51 | 0,07 | 0,26 | 0,47 | .E..LD |
.S..GD | 0,32 | 0,70 | 1,24 | 0,23 | 0,50 | 0,89 | 0,18 | 0,38 | 0,66 | 0,15 | 0,33 | 0,58 | 0,14 | 0,30 | 0,53 | .S..GD |
.S..HD | 0,32 | 0,81 | 1,32 | 0,23 | 0,59 | 0,94 | 0,18 | 0,44 | 0,70 | 0,15 | 0,38 | 0,61 | 0,14 | 0,35 | 0,56 | .S..HD |
Bei einer axialen Schnitttiefe von 1,00 (ap)
Schneidkörper- Geometrie | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Schneidkörper- Geometrie | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,26 | 0,92 | 1,67 | 0,19 | 0,66 | 1,19 | 0,14 | 0,49 | 0,89 | 0,12 | 0,43 | 0,77 | 0,11 | 0,39 | 0,71 | .E..LDJ |
.E..LD | 0,26 | 0,92 | 1,67 | 0,19 | 0,66 | 1,19 | 0,14 | 0,49 | 0,89 | 0,12 | 0,43 | 0,77 | 0,11 | 0,39 | 0,71 | .E..LD |
.S..GD | 0,49 | 1,05 | 1,88 | 0,35 | 0,75 | 1,34 | 0,26 | 0,56 | 0,99 | 0,23 | 0,49 | 0,86 | 0,21 | 0,45 | 0,79 | .S..GD |
.S..HD | 0,49 | 1,23 | 2,00 | 0,35 | 0,88 | 1,42 | 0,26 | 0,66 | 1,05 | 0,23 | 0,57 | 0,92 | 0,21 | 0,52 | 0,84 | .S..HD |
Schneidkörper- Geometrie | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Schneidkörper- Geometrie | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,21 | 0,76 | 1,38 | 0,15 | 0,55 | 0,99 | 0,12 | 0,41 | 0,74 | 0,10 | 0,36 | 0,64 | 0,09 | 0,33 | 0,59 | .E..LDJ |
.E..LD | 0,21 | 0,76 | 1,38 | 0,15 | 0,55 | 0,99 | 0,12 | 0,41 | 0,74 | 0,10 | 0,36 | 0,64 | 0,09 | 0,33 | 0,59 | .E..LD |
.S..GD | 0,40 | 0,87 | 1,55 | 0,29 | 0,63 | 1,11 | 0,22 | 0,47 | 0,82 | 0,19 | 0,41 | 0,72 | 0,17 | 0,37 | 0,66 | .S..GD |
.S..HD | 0,40 | 1,02 | 1,65 | 0,29 | 0,73 | 1,18 | 0,22 | 0,55 | 0,87 | 0,19 | 0,48 | 0,76 | 0,17 | 0,44 | 0,70 | .S..HD |
At .320 Axial Depth of Cut (ap)
Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | Schneidkörper- Geometrie | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LDJ | .005 | .017 | .031 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LDJ |
.E..LD | .005 | .017 | .031 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LD |
.S..GD | .009 | .020 | .035 | .007 | .014 | .025 | .005 | .011 | .019 | .004 | .009 | .016 | .004 | .009 | .015 | .S..GD |
.S..HD | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..HD |
At .100 Axial Depth of Cut (ap)
Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung |
At .060 Axial Depth of Cut (ap)
Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | Schneidkörper- Geometrie | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LDJ | .007 | .024 | .043 | .005 | .017 | .031 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LDJ |
.E..LD | .007 | .024 | .043 | .005 | .017 | .031 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LD |
.S..GD | .013 | .027 | .048 | .009 | .019 | .034 | .007 | .015 | .026 | .006 | .013 | .022 | .005 | .012 | .020 | .S..GD |
.S..HD | .013 | .032 | .051 | .009 | .023 | .037 | .007 | .017 | .027 | .006 | .015 | .024 | .005 | .014 | .022 | .S..HD |
At .040 Axial Depth of Cut (ap)
Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | Schneidkörper- Geometrie | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LDJ | .010 | .036 | .066 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LDJ |
.E..LD | .010 | .036 | .066 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LD |
.S..GD | .019 | .041 | .073 | .014 | .029 | .052 | .010 | .022 | .039 | .009 | .019 | .034 | .008 | .017 | .031 | .S..GD |
.S..HD | .019 | .048 | .078 | .014 | .034 | .056 | .010 | .026 | .041 | .009 | .022 | .036 | .008 | .021 | .033 | .S..HD |
Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | Schneidkörper- Geometrie | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LDJ | .008 | .030 | .054 | .006 | .021 | .039 | .005 | .016 | .029 | .004 | .014 | .025 | .004 | .013 | .023 | .E..LDJ |
.E..LD | .008 | .030 | .054 | .006 | .021 | .039 | .005 | .016 | .029 | .004 | .014 | .025 | .004 | .013 | .023 | .E..LD |
.S..GD | .016 | .034 | .060 | .011 | .024 | .043 | .009 | .018 | .032 | .007 | .016 | .028 | .007 | .014 | .025 | .S..GD |
.S..HD | .016 | .040 | .064 | .011 | .029 | .046 | .009 | .021 | .034 | .007 | .019 | .030 | .007 | .017 | .027 | .S..HD |
Speeds
Empfohlene Startwerte für Schnittgeschwindigkeiten [m/min]
Werkstoffgruppe | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCMP30 | KCPK30 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 660 | 580 | 535 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | 410 | 370 | 330 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | 370 | 330 | 305 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | 305 | 275 | 250 | |
4 | – | – | – | – | – | – | 275 | 255 | 230 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | 330 | 300 | 275 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | 230 | 200 | 175 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | 270 | 240 | 205 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | 245 | 215 | 190 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | 195 | 175 | 150 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | 175 | 160 | 140 | |
K | 1 | 505 | 460 | 410 | 325 | 295 | 260 | 435 | 390 | 350 | 275 | 250 | 220 | – | – | – | – | – | – | – | – | – |
2 | 400 | 355 | 330 | 255 | 225 | 215 | 345 | 310 | 280 | 215 | 195 | 180 | – | – | – | – | – | – | – | – | – | |
3 | 335 | 300 | 275 | 215 | 190 | 170 | 290 | 255 | 240 | 180 | 160 | 145 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | 45 | 35 | 30 |
2 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | 45 | 35 | 30 | |
3 | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | 55 | 45 | 30 | |
4 | – | – | – | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | 75 | 55 | 35 | |
H | 1 | – | – | – | – | – | – | 170 | 140 | 115 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Werkstoffgruppe | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCMP30 | KCPK30 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 2170 | 1910 | 1760 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | 1340 | 1210 | 1090 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | 1210 | 1090 | 1000 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | 1000 | 900 | 820 | |
4 | – | – | – | – | – | – | 910 | 840 | 760 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | 1090 | 980 | 900 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | 760 | 660 | 570 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | - | 620 | 540 | 0 | |
M | 1 | – | – | – | – | – | – | 880 | 790 | 680 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | 800 | 700 | 620 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | 640 | 570 | 490 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | 570 | 520 | 460 | |
K | 1 | 1660 | 1510 | 1340 | 1060 | 960 | 850 | 1420 | 1280 | 1150 | 900 | 820 | 720 | – | – | – | – | – | – | 1160 | 1050 | 940 |
2 | 1310 | 1170 | 1090 | 830 | 740 | 700 | 1130 | 1010 | 920 | 710 | 640 | 590 | – | – | – | – | – | – | 920 | 830 | 760 | |
3 | 1100 | 980 | 900 | 700 | 620 | 560 | 950 | 840 | 780 | 590 | 530 | 480 | – | – | – | – | – | – | 770 | 690 | 640 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | 180 | 140 | 100 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | 240 | 180 | 120 | – | – | – | |
H | 1 | – | – | – | – | – | – | 550 | 460 | 370 | 470 | 360 | 280 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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