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Material Nummer1895255
ISO Katalog NummerRDPX12T3M0SHNANSI Katalog NummerRDPX12T3M0SHN
- P Stahl
- K Gusseisen
- N NE-Metalle
- H Gehärtete Werkstoffe
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Material Nummer | 1895255 |
ISO Katalog Nummer | RDPX12T3M0SHN |
ANSI Katalog Nummer | RDPX12T3M0SHN |
Sorte | KC510M |
[D] Wendeschneidplatten-Größe (Inkreis) | 12 mm |
[D] Wendeschneidplatten-Größe (Inkreis) | .472 in |
[S] Dicke der Wendeschneidplatte | 3.97 mm |
[S] Dicke der Wendeschneidplatte | .1563 in |
Mittlere Spandicke [HM] | 0.165 mm |
Mittlere Spandicke [HM] | .0065 in |
Werkstoffe
- Stahl
- Gusseisen
- NE-Metalle
- Gehärtete Werkstoffe
Features and benefits
- Die HN-Geometrie ist die erste Wahl für hochfeste Stähle und die Hartbearbeitung bei Härten von bis zu 55 HRC.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .F..LP | KC725M | .S..HP | KC725M | .S..HP | KC725M |
P3–P4 | .S..HP | KC522M | .S..HP | KCPK30 | .S..HP | KCPK30 |
P5–P6 | .S..HP | KC522M | .S..HP | KCPM20 | .S..HN | KCPM20 |
M1–M2 | .F..LP | KC725M | .S..HP | KC725M | – | – |
M3 | .S..HP | KC522M | .S..HP | KC725M | – | – |
K1–K2 | .S..GN | KC510M | .S..HP | KCPK30 | .S..HP | KCPK30 |
K3 | .S..GN | KC510M | .S..HP | KCPK30 | .S..HP | KCPK30 |
N1–N2 | .F..LP | K110M | .F..LP | K110M | .F..LP | KC510M |
N3 | .F..LP | K110M | .F..LP | KC510M | .F..LP | KC510M |
S1–S2 | – | – | .S..HP | KC725M | – | – |
S3 | – | – | .S..HP | KC725M | – | – |
S4 | – | – | .S..HP | KC725M | – | – |
H1 | .S..HN | KC510M | .S..HN | KC510M | .S..HN | KCPM20 |
Feeds
Bei einer axialen Schnitttiefe von 5,00 (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | 0,05 | 0,10 | 0,20 | .F..LP |
.S..GN | 0,17 | 0,40 | 0,68 | 0,13 | 0,30 | 0,51 | 0,11 | 0,26 | 0,44 | 0,10 | 0,24 | 0,41 | 0,10 | 0,24 | 0,41 | .S..GN |
.T..GN | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .T..GN |
.S..HP | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..HP |
.S..HN | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..HN |
Bei einer axialen Schnitttiefe von 2,00 (ap)
Light | General | Heavy |
Bei einer axialen Schnitttiefe von 1,00 (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,11 | 0,21 | 0,42 | 0,08 | 0,16 | 0,31 | 0,07 | 0,14 | 0,27 | 0,06 | 0,13 | 0,26 | 0,06 | 0,13 | 0,25 | .F..LP |
.S..GN | 0,21 | 0,50 | 0,85 | 0,16 | 0,38 | 0,64 | 0,14 | 0,33 | 0,55 | 0,13 | 0,31 | 0,52 | 0,13 | 0,30 | 0,51 | .S..GN |
.T..GN | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .T..GN |
.S..HP | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .S..HP |
.S..HN | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .S..HN |
Bei einer axialen Schnitttiefe von 0,50 (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,19 | 0,38 | 0,77 | 0,15 | 0,29 | 0,58 | 0,13 | 0,25 | 0,50 | 0,12 | 0,23 | 0,47 | 0,12 | 0,23 | 0,46 | .F..LP |
.S..GN | 0,39 | 0,93 | 1,58 | 0,29 | 0,69 | 1,17 | 0,25 | 0,60 | 1,02 | 0,24 | 0,56 | 0,95 | 0,23 | 0,55 | 0,93 | .S..GN |
.T..GN | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .T..GN |
.S..HP | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .S..HP |
.S..HN | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .S..HN |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,14 | 0,28 | 0,56 | 0,11 | 0,21 | 0,42 | 0,09 | 0,18 | 0,36 | 0,09 | 0,17 | 0,34 | 0,08 | 0,17 | 0,33 | .F..LP |
.S..GN | 0,28 | 0,67 | 1,14 | 0,21 | 0,50 | 0,85 | 0,18 | 0,44 | 0,74 | 0,17 | 0,41 | 0,69 | 0,17 | 0,40 | 0,68 | .S..GN |
.T..GN | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .T..GN |
.S..HP | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .S..HP |
.S..HN | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .S..HN |
At .197 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .007 | .014 | .028 | .005 | .010 | .021 | .005 | .009 | .018 | .004 | .008 | .017 | .004 | .008 | .017 | .F..LP |
.S..GN | .014 | .033 | .059 | .010 | .024 | .042 | .009 | .021 | .036 | .008 | .020 | .034 | .008 | .019 | .033 | .S..GN |
.T..GN | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .T..GN |
.S..HP | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..HP |
.S..HN | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..HN |
At .098 Axial Depth of Cut (ap)
Light | General | Heavy |
At .049 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .003 | .007 | .014 | .003 | .005 | .010 | .002 | .004 | .009 | .002 | .004 | .008 | .002 | .004 | .008 | .F..LP |
.S..GN | .007 | .016 | .028 | .005 | .012 | .020 | .004 | .010 | .018 | .004 | .009 | .016 | .004 | .009 | .016 | .S..GN |
.T..GN | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .T..GN |
.S..HP | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..HP |
.S..HN | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..HN |
At .025 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .005 | .010 | .021 | .004 | .008 | .015 | .003 | .007 | .013 | .003 | .006 | .012 | .003 | .006 | .012 | .F..LP |
.S..GN | .010 | .024 | .042 | .008 | .018 | .031 | .007 | .015 | .027 | .006 | .014 | .025 | .006 | .014 | .024 | .S..GN |
.T..GN | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .T..GN |
.S..HP | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..HP |
.S..HN | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..HN |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .004 | .008 | .016 | .003 | .006 | .012 | .003 | .005 | .010 | .002 | .005 | .009 | .002 | .005 | .009 | .F..LP |
.F..GN | .004 | .008 | .016 | .003 | .006 | .012 | .003 | .005 | .010 | .002 | .005 | .009 | .002 | .005 | .009 | .F..GN |
.T..GN | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .T..GN |
.S..GN | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..GN |
.S..HP | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..HP |
Speeds
Empfohlene Startwerte für Schnittgeschwindigkeit [m/min]
Material Group | K110M | KC510M | KC522M | KC725M | KCPM20 | KCPK30 | KTPK20 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 | 440 | 360 | 310 |
2 | – | – | – | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | 270 | 225 | 190 | |
3 | – | – | – | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | 245 | 205 | 170 | |
4 | – | – | – | 295 | 240 | 200 | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | 185 | 160 | 130 | |
5 | – | – | – | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | 255 | 205 | 175 | |
6 | – | – | – | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | 150 | 125 | – | |
M | 1 | – | – | – | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 | 285 | 235 | 200 |
2 | – | – | – | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | 260 | 220 | 185 | |
3 | – | – | – | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | 195 | 160 | – | |
K | 1 | 155 | 145 | 135 | 350 | 315 | 285 | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 | 275 | 235 | 195 |
2 | 135 | 130 | 120 | 275 | 250 | 230 | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | 220 | 180 | 160 | |
3 | 120 | 105 | 95 | 235 | 205 | 190 | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | 185 | 150 | 130 | |
N | 1–2 | 605 | 565 | 540 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 495 | 440 | 385 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | 190 | 155 | 110 | 145 | 110 | 85 | – | – | – | 170 | 140 | 115 | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC110M | KC510M | KC522M | KC725M | KCPM20 | KCPK30 | KTPK20 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 | 1440 | 1180 | 1010 |
2 | – | – | – | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | 890 | 740 | 620 | |
3 | – | – | – | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | 800 | 670 | 560 | |
4 | – | – | – | 960 | 780 | 660 | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | 600 | 520 | 430 | |
5 | – | – | – | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | 830 | 680 | 580 | |
6 | – | – | – | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | 500 | 410 | – | |
M | 1 | – | – | – | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 | 940 | 770 | 650 |
2 | – | – | – | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | 850 | 720 | 600 | |
3 | – | – | – | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | 640 | 530 | – | |
K | 1 | 510 | 480 | 450 | 1150 | 1040 | 940 | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 | 910 | 770 | 640 |
2 | 450 | 420 | 390 | 910 | 820 | 760 | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | 720 | 590 | 520 | |
3 | 400 | 350 | 310 | 770 | 680 | 620 | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | 600 | 500 | 420 | |
N | 1–2 | 1980 | 1860 | 1770 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1620 | 1440 | 1260 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | 470 | 360 | 280 | – | – | – | 550 | 460 | 370 | – | – | – | – | – | – |
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