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Rodeka™ IC 12 • KDR RNGJ12... • Shell Mills • Inch
Shell Mills
Número de material4178126
ID do catálogo ISOKDR300R1208S100L200ID do catálogo ANSIKDR300R1208S100L200
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- H Hardened Materials
- Fresamento de rampa: blank
- Abertura de canal: ponta esférica
- Fresamento lateral/fresamento de canto: ponta esférica
- Fresamento de perfil 3D
- Fresamento — Refrigeração interna
- Fresamento — Lateral e de face
- Fresamento de cavidade
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- Visão geral
- Dados de aplicação
- Transferências
- Lado da máquina de peças compatíveis
- Lado da peça de peças compatíveis
- Peças de substituição
- Revisão
- Q&A
Número de material | 4178126 |
ID do catálogo ISO | KDR300R1208S100L200 |
ID do catálogo ANSI | KDR300R1208S100L200 |
[D1MAX] Maximum Cutting Diameter | 76.2 mm |
[D1MAX] Maximum Cutting Diameter | 3 in |
[D1] Effective Cutting Diameter | 64.2 mm |
[D1] Effective Cutting Diameter | 2.528 in |
[D] Adapter / Shank / Bore Diameter | 25.4 mm |
[D] Adapter / Shank / Bore Diameter | 1 in |
[D6] Hub Diameter | 55.6 mm |
[D6] Hub Diameter | 2.189 in |
[L] Overall Length | 50.8 mm |
[L] Overall Length | 2 in |
[AP1MAX] 1st Maximum Cutting Depth | 3 mm |
[AP1MAX] 1st Maximum Cutting Depth | .117 in |
Number of Inserts | 8 |
Maximum Ramping Angle | 0.24 |
Max RPM | 25370 |
Gage Insert | RN_J1204M0__ |
Weight Pounds | 2.01 |
Materiais das peças
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- Hardened Materials
Usos e aplicações
- Fresamento de rampa: blank
- Abertura de canal: ponta esférica
- Fresamento lateral/fresamento de canto: ponta esférica
- Fresamento de perfil 3D
- Fresamento — Refrigeração interna
- Fresamento — Lateral e de face
- Fresamento de cavidade
Características e benefícios
- Double-sided round insert with 12 indexable positions.
- Anti-rotation features enable higher cutting data and extra stability.
- Pocketing and profiling capabilities.
Criar solução para calcular avanços e velocidade
Após criar uma solução basta escolher o ícone Avanços & Velocidades e o nosso sistema irá fornecer recomendações. Pode personalizar as informações adicionando a sua máquina e especificações ou fazer ajustes utilizando os controlos deslizantes.
Seleção de insertos
Guia de seleção de insertos
Grupo de material | Usinagem leve | Usinagem geral | Usinagem pesada | |||
– | (Geometria leve) | – | (Geometria reforçada) | |||
– | resistência ao desgaste | tenacidade | ||||
– | Geometria | Classe | Geometria | Classe | Geometria | Classe |
P1–P2 | .E..LD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .E..LD | KCPK30 | .S..GD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .E..LD | KC522M | .S..GDJ | KCSM40 | .S..HD | KC725M |
M3 | .S..GD | KCPM40 | .S..GDJ | KCSM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCK15 |
K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCK15 |
N1–N2 | .F..LDJ | KC422M | .F..LDJ | KC422M | .S..GD | KC510M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
S3 | .S..GD | KCPM40 | .S..GDJ | KCSM40 | .S..HD | KCPM40 |
S4 | .S..GD | KC522M | .S..GDJ | KCSM40 | .S..HD | KC725M |
H1 | .S..GD | KC510M | .S..GD | KC510M | – | – |
Avanços
Usinagem leve | Usinagem geral | Usinagem pesada |
Geometria do Inserto | Avanço por faca inicial recomendado (fz = mm/faca) em relação à % de engajamento radial (ae) | Geometria do Inserto | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .005 | .016 | .030 | .004 | .011 | .021 | .003 | .008 | .016 | .002 | .007 | .014 | .002 | .007 | .013 | .F..LDJ |
.E..LDJ | .005 | .017 | .032 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LDJ |
.E..LD | .005 | .017 | .032 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LD |
.S..GDJ | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GDJ |
.S..GD | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GD |
.S..HD | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..HD |
Geometria do Inserto | Avanço por faca inicial recomendado (fz = mm/faca) em relação à % de engajamento radial (ae) | Geometria do Inserto | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .007 | .021 | .040 | .005 | .015 | .029 | .004 | .011 | .021 | .003 | .010 | .019 | .003 | .009 | .017 | .F..LDJ |
.E..LDJ | .007 | .023 | .043 | .005 | .017 | .030 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LDJ |
.E..LD | .007 | .023 | .043 | .005 | .017 | .030 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LD |
.S..GDJ | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GDJ |
.S..GD | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GD |
.S..HD | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..HD |
Geometria do Inserto | Avanço por faca inicial recomendado (fz = mm/faca) em relação à % de engajamento radial (ae) | Geometria do Inserto | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .010 | .033 | .063 | .007 | .023 | .044 | .005 | .017 | .033 | .005 | .015 | .029 | .004 | .014 | .026 | .F..LDJ |
.E..LDJ | .010 | .036 | .067 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LDJ |
.E..LD | .010 | .036 | .067 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LD |
.S..GDJ | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GDJ |
.S..GD | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GD |
.S..HD | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..HD |
Geometria do Inserto | Avanço por faca inicial recomendado (fz = mm/faca) em relação à % de engajamento radial (ae) | Geometria do Inserto | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .008 | .026 | .049 | .006 | .018 | .035 | .004 | .014 | .026 | .004 | .012 | .023 | .003 | .011 | .021 | .F..LDJ |
.E..LDJ | .008 | .029 | .052 | .006 | .020 | .037 | .004 | .015 | .028 | .004 | .013 | .024 | .003 | .012 | .022 | .E..LDJ |
.E..LD | .008 | .029 | .052 | .006 | .020 | .037 | .004 | .015 | .028 | .004 | .013 | .024 | .003 | .012 | .022 | .E..LD |
.S..GDJ | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GDJ |
.S..GD | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GD |
.S..HD | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..HD |
Velocidades
Recommended Starting Speeds [SFM]
Grupo de material | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 2170 | 1910 | 1760 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1210 | 1090 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 1210 | 1090 | 1000 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
4 | – | – | – | 960 | 780 | 660 | – | – | – | – | – | – | 910 | 840 | 760 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1090 | 980 | 900 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 760 | 660 | 570 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | 0 | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 880 | 790 | 680 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 800 | 700 | 620 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 640 | 570 | 490 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
K | 1 | – | – | – | 1150 | 1040 | 940 | 1660 | 1510 | 1340 | 1060 | 960 | 850 | 1420 | 1280 | 1150 | 900 | 820 | 720 | – | – | – | 1160 | 1050 | 940 |
2 | – | – | – | 910 | 820 | 760 | 1310 | 1170 | 1090 | 830 | 740 | 700 | 1130 | 1010 | 920 | 710 | 640 | 590 | – | – | – | 920 | 830 | 760 | |
3 | – | – | – | 770 | 680 | 620 | 1100 | 980 | 900 | 700 | 620 | 560 | 950 | 840 | 780 | 590 | 530 | 480 | – | – | – | 770 | 690 | 640 | |
N | 1 | 4220 | 3720 | 3440 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 3720 | 3440 | 3000 | 2280 | 2100 | 1920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | – | – | – | – | – | – | 550 | 460 | 370 | 470 | 360 | 280 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Dados de aplicação
Maximum Linear Ramping and Helical Interpolation from Solid
código do produto | ângulo máximo de rampa | profundidade máxima de mergulho | diâmetro mínimo do furo (DH mín.) | diâmetro máximo (furo não plano) | diâmetro máximo (furo não plano) |
32E03R045M16RP12 | 6,0° | 1,65 | 43,95 | 52 | 64 |
40E04R045M16RP12 | 9,0° | 3,50 | 57,24 | 68 | 80 |
32A03R040B32RP12 | 6,0° | 1,65 | 43,95 | 52 | 64 |
32A03R040A32RP12L190 | 6,0° | 1,65 | 43,95 | 52 | 64 |
40A04RS90RP12 | 9,0° | 3,50 | 57,24 | 68 | 80 |
50A04RS90RP12 | 10,8° | 6,00 | 76,04 | 88 | 100 |
50A05RS90RP12 | 7,9° | 4,40 | 76,50 | 88 | 100 |
52A05RS90RP12 | 10,2° | 6,00 | 80,05 | 92 | 104 |
63A05RS90RP12 | 7,7° | 6,00 | 102,02 | 114 | 126 |
63A07RS90RP12 | 2.6° | 2,10 | 105,08 | 114 | 126 |
66A06RS90RP12 | 6,6° | 5,50 | 108,14 | 120 | 132 |
80A06RS90RP12 | 5,1° | 5,50 | 136,04 | 148 | 160 |
80A08RS90RP12 | 4,1° | 4,40 | 136,58 | 148 | 160 |
100B07RS90RP12 | 4,0° | 5,70 | 176,04 | 188 | 200 |
100B09RS90RP12 | 3,1° | 4,40 | 176,55 | 188 | 200 |
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