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KVNS™ A2™ • Arbor Mount • Metric
Slot milling cutter for multiple materials
Número de material1246132
ID do catálogo ISO4.97101122ID do catálogo ANSI4.97101122
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- Abertura de canal: lateral com dimensões AE/AP
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- Visão geral
- Dados de aplicação
- Transferências
- Lado da máquina de peças compatíveis
- Lado da peça de peças compatíveis
- Peças de substituição
- Revisão
- Q&A
Número de material | 1246132 |
ID do catálogo ISO | 4.97101122 |
ID do catálogo ANSI | 4.97101122 |
[BM] Cutting Width Minimum | 2.2 mm |
[BM] Cutting Width Minimum | .0866 in |
[D1] Effective Cutting Diameter | 100 mm |
[D1] Effective Cutting Diameter | 3.937 in |
[CDX] Radial Maximum Depth of Cut | 27 mm |
[CDX] Radial Maximum Depth of Cut | 1.063 in |
[D] Adapter / Shank / Bore Diameter | 22 mm |
[D] Adapter / Shank / Bore Diameter | .8661 in |
[THUB] Hub Thickness | 1.8 mm |
[THUB] Hub Thickness | .0709 in |
Number of Inserts | 9 |
Weight Kilograms | 0.08 |
Gage Insert | 3.90022____ |
Max RPM | 3200 |
Materiais das peças
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
Usos e aplicações
- Abertura de canal: lateral com dimensões AE/AP
Características e benefícios
- Self-clamping insert seat with fixed stop.
- Excellent for all flat-bottom slotting and cut-off operations.
- Two drive rings required for each cutter body. They must be ordered separately, and in pairs of two.
- For cutter diameters 200mm and 250mm support rings are optional (instead of drive rings). Support rings also must be ordered separately, and in pairs of two.
Criar solução para calcular avanços e velocidade
Após criar uma solução basta escolher o ícone Avanços & Velocidades e o nosso sistema irá fornecer recomendações. Pode personalizar as informações adicionando a sua máquina e especificações ou fazer ajustes utilizando os controlos deslizantes.
Seleção de insertos
Guia de seleção de insertos
KVNS™ A2™ Slotting Cutters • Insert Selection Guide | ||||||
Grupo de material | Usinagem leve | Usinagem geral | Usinagem pesada | |||
– | (Geometria leve) | (Geometria reforçada) | ||||
– | resistência ao desgaste | tenacidade | ||||
– | Geometria | Classe | Geometria | Classe | Geometria | Classe |
P1-P2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
P3-P4 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
P5-P6 | .S..GD | KCPK30 | .S..GB | KCPK30 | .S..GB | KCPK30 |
M1-M2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
M3 | .S..GD | KCPK30 | .S..GB | KCPK30 | .S..GB | KCPK30 |
K1-K2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
K3 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
N1-N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1-S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Avanços
Avanços iniciais recomendados [mm]
KVNS™ A2™ Series • Recommended Starting Feeds [mm/th] | |||||||||||||||
Geometria do Inserto | Avanço por faca inicial recomendado (fz = mm/faca) em relação à % de engajamento radial (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.S..GD | 0,23 | 0,46 | 0,71 | 0,17 | 0,33 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 |
.S..GB | 0,23 | 0,46 | 0,74 | 0,17 | 0,33 | 0,54 | 0,13 | 0,25 | 0,40 | 0,11 | 0,22 | 0,35 | 0,10 | 0,20 | 0,32 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Recommended Starting Feeds [IPT]
KVNS™ A2™ Series • Recommended Starting Feeds [IPT] | |||||||||||||||
Geometria do Inserto | Avanço por faca inicial recomendado (fz = mm/faca) em relação à % de engajamento radial (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.S..GD | 0.009 | 0.017 | 0.026 | 0.007 | 0.013 | 0.019 | 0.005 | 0.009 | 0.014 | 0.004 | 0.008 | 0.012 | 0.004 | 0.008 | 0.011 |
.S..GB | 0.009 | 0.017 | 0.028 | 0.007 | 0.013 | 0.020 | 0.005 | 0.009 | 0.015 | 0.004 | 0.008 | 0.013 | 0.004 | 0.008 | 0.012 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Velocidades
Velocidades recomendadas iniciais [m/min]
KVNS™ A2™ Series • Recommended Starting Speed [m/min] | |||||||
Classe | KCPK30 | KMF | |||||
Espessura média do cavaco hex mm | Mín. | Máx. | Mín. | Máx. | |||
Grupo de material | Máx. | Início | Mín. | Máx. | Início | Mín. | |
P | 1 | 455 | 395 | 370 | – | – | – |
2 | 280 | 255 | 230 | – | – | – | |
3 | 255 | 230 | 205 | – | – | – | |
4 | 225 | 185 | 160 | – | – | – | |
5 | 190 | 170 | 150 | – | – | – | |
6 | 160 | 135 | 110 | – | – | – | |
M | 1 | 205 | 185 | 155 | – | – | – |
2 | 185 | 160 | 140 | – | – | – | |
3 | 145 | 130 | 115 | – | – | – | |
K | 1 | 295 | 265 | 240 | – | – | – |
2 | 235 | 210 | 190 | – | – | – | |
3 | 195 | 175 | 160 | – | – | – | |
N | 1 | – | – | – | 335 | 298 | 271 |
2 | – | – | – | 335 | 298 | 271 | |
3 | – | – | – | 219 | 198 | 170 | |
S | 1 | – | – | – | 30 | 24 | 20 |
2 | – | – | – | 30 | 24 | 20 | |
3 | – | – | – | 30 | 24 | 20 | |
4 | 50 | 45 | 35 | 24 | 24 | 24 | |
H | 1 | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Recommended Starting Speeds [SFM]
KVNS™ A2™ Series • Recommended Starting Speed [SFM] | |||||||
Classe | KCPK30 | KMF | |||||
Chip Thickness hex Inch | Mín. | Máx. | Mín. | Máx. | |||
Grupo de material | Máx. | Início | Mín. | Máx. | Início | Mín. | |
P | 1 | 1495 | 1295 | 1215 | – | – | – |
2 | 920 | 835 | 755 | – | – | – | |
3 | 835 | 755 | 675 | – | – | – | |
4 | 740 | 605 | 525 | – | – | – | |
5 | 625 | 560 | 490 | – | – | – | |
6 | 525 | 445 | 360 | – | – | – | |
M | 1 | 675 | 605 | 510 | – | – | – |
2 | 605 | 525 | 460 | – | – | – | |
3 | 475 | 425 | 375 | – | – | – | |
K | 1 | 970 | 870 | 785 | – | – | – |
2 | 770 | 690 | 625 | – | – | – | |
3 | 640 | 575 | 525 | – | – | – | |
N | 1 | – | – | – | 1100 | 980 | 890 |
2 | – | – | – | 1100 | 980 | 890 | |
3 | – | – | – | 720 | 650 | 560 | |
S | 1 | – | – | – | 100 | 80 | 65 |
2 | – | – | – | 100 | 80 | 65 | |
3 | – | – | – | 100 | 80 | 65 | |
4 | 165 | 150 | 115 | 80 | 80 | 80 | |
H | 1 | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
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